OWNER’S MANUAL & OPERATING INSTRUCTIONS 1500 Starting Watts / 1200 Rated Watts PORTABLE GENERATOR MODEL NUMBER 42451 SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual. MADE IN CHINA REV 42451-20140110 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back within this range before operation.
42451 1500 Starting Watts / 1200 Rated Watts PORTABLE GENERATOR Table of Contents Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Portable Power Generator. . . . . . . . . . . . . . . . . . 1 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . 1 This Booklet. . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Manual Conventions. . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Rules. . . . . . . . .
ENGLISH 42451 Introduction Introduction Accessories Congratulations on your purchase of a Champion Power Equipment generator. CPE designs and builds generators to strict specifications. With proper use and maintenance, this generator will bring years of satisfying service. Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more about our covers, power cables and storm kits, please visit our website at: www.championpowerequipment.
42451 ENGLISH Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 42451 Safety Rules WARNING Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. DANGER Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.
42451 ENGLISH DANGER Safety Rules WARNING Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
ENGLISH 42451 Controls and Features Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1 2 3 4 5 8 6 5 7 (1) Fuel Tank – 1.5 gallon (5.5 L) capacity fuel tank. (5) Recoil Starter – Used to start the engine (2) Choke – Used to start the engine. (6) (3) Fuel Valve – Turn this valve to the “On” position to supply fuel to the engine.
42451 ENGLISH Controls and Features Power Panel 1 2 3 4 5 (1) Engine Switch – Flip the switch to the “On” position and pull the recoil starter to start the generator. Turn to the “Off” position to turn off the generator. (4) 120V / 15A Outlet – (NEMA 5-15R) May be used to supply electrical power for the operation of 120 Volt AC, 15 Amp, single phase 60 Hz electrical loads. (2) Circuit Breaker – Protects the generator against electrical overload.
ENGLISH 42451 Assembly Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. Please have your serial number and model number available. Remove the Generator from the Shipping Carton 1. Set the shipping carton on a solid, flat surface. 2. Remove everything from the carton except the generator. 3.
42451 ENGLISH Add Fuel 1. Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. 2. DO NOT mix oil with fuel. 3. Clean the area around the fuel cap. 4. Remove the fuel cap. 5. Slowly add fuel to the tank. DO NOT OVERFILL. Fuel can expand after filling. A minimum of 0,64 cm (¼ in.) of space left in the tank is required for fuel expansion, more than 0,64 cm (¼ in.) is recommended.
ENGLISH 42451 Operation Generator Location Grounding NEVER operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. Generators should be on a flat, level surface at all times.
42451 ENGLISH Starting the Enging Cont’d. NOTE If the engine starts but does not run make certain that the pressure washer is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold. Connecting Electrical Loads 1. Let the engine stabilize and warm up for a few minutes after starting 2. Plug in and turn on the desired 120 Volt AC single phase, 60 Hz electrical loads.
ENGLISH 42451 Maintenance and Storage The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective generator. WARNING Oil Cont’d. NOTE Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking. Tampering with the factory set governor will void your warranty. WARNING Improper maintenance will void your warranty.
42451 ENGLISH Maintenance and Storage Spark Arrester Maintenance Schedule 1. Allow the engine to cool completely before servicing the spark arrester. 2. Remove the two screws holding the cover plate which retains the end of the spark arrester to the muffler. 3. Remove the spark arrester screen. 4. Carefully remove the carbon deposits from the spark arrester screen with a wire brush. 5. Replace the spark arrester if it is damaged. 6.
ENGLISH 42451 Maintenance and Storage Storage The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines. Generator Storage 1. Add a properly formulated fuel stabilizer to the tank. 2. Be sure all appliances are disconnected from the generator. 3. Run the generator for a few minutes so the treated fuel cycles through the fuel system and carburetor. 4. Turn the fuel valve to the “Off” position. 5.
42451 ENGLISH Specifications Engine Specifications Spark Plugs –– –– –– –– OEM spark plug: NHSP E6RTC Replacement spark plug: NGK BPR6HS or equivalent Make certain the spark plug gap is 0.7 - 0.8 mm or (0.028 - 0.031 in.). Model. . . . . . . . . . . . . . . . . . . . . YF152FD-2-010 Displacement. . . . . . . . . . . . . . . . . . . . . . . . 80cc Type. . . . . . . . . . . . . . . . . . . . . . . . 4-Stroke OHV Start Type . . . . . . . . . . . . . . . . . . . . . . . . .
15 REV 42451-20140110 1 2 3 39 40 4 41 5 42 6 7 8 43 9 44 45 12 10 11 46 16 15 14 13 47 48 30 22 23 17 21 19 20 18 24 49 61 62 25 50 63 64 65 26 51 52 66 56 67 53 38 30 68 54 57 31 29 30 27 28 55 58 32 59 33 60 34 30 38 37 36 35 33 Specifications ENGLISH 42451 Parts Diagram
42451 ENGLISH # Part Number Description Qty # Part Number Description 1 12.401 Engine 1 35 122.190003.00.48 Generator End Cover, Yellow 2 12.100001.02 Muffler Gasket 1 36 5.1900.028 Grounding Line, 150 mm 3 12.101000.02 Muffler Assembly 1 37 1.6177.1.06 Flange Lock Nut M6 4 1.848.08 Washer Ø8 38 1.862.06 Lock Washer Ø6 5 1.93.08 Spring Washer Ø8 39 6.1.097.2 Frame 6 1.6175.08 Nut M8 40 113.201200.00 Motor Mount, Left 7 46.101300.
17 REV 42451-20140110 1 16 2 17 3 4 4 83 5 18 6 20 7 21 75 76 77 22 8 78 80 79 19 81 19 82 23 9 24 25 26 10 11 27 28 12 29 30 31 13 55 73 13 56 74 14 32 72 84 57 33 1 15 58 34 71 59 60 35 61 70 62 36 19 69 63 85 37 39 24 40 16 64 38 41 41 42 43 44 68 45 35 66 46 67 47 66 65 54 48 49 50 51 52 53 3 Specifications ENGLISH 42451 Engine Parts Diagram
42451 ENGLISH # 1 2 Part Number 1.5789.0610 12.061000.02 Description Flange Bolt M6×10 Recoil Assembly Qty # Part Number Description 4 42 12.050003.01 Piston Pin Qty 1 1 43 11.050303.00 Ring, Oil 1 11.050302.00 Ring, Second Piston 1 3 1.16674.0612 Flange Bolt M6×12 8 44 4 1.5789.0608 Flange Bolt M6×8 3 45 11.050301.00 Ring, First Piston 1 5 12.111000.01 Control Assembly 1 46 12.030009.01 (V1) Gasket, Cylinder Head 1 6 12.080100.00.
Specifications Wiring Diagram 19 REV 42451-20140110 ENGLISH 42451
42451 ENGLISH Troubleshooting Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Low oil level Fill crankcase to the proper level Generator will not start; Generator starts but runs roughly Place generator on a flat, level surface Choke in the wrong position Adjust choke.
ENGLISH 42451 Warranty WARRANTY CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
Champion Power Equipment, Inc (CPE), Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with Environment Canada (EC) emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: CPE is pleased to explain the Emission Control Systems Warranty on your 2014 small off-road engine. New engines must be designed, built and equipped, at the time of sale, to meet EC regulations for small non-road engines.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. Emission Control System Warranty (ECS Warranty): 1. APPLICABILITY: The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Fuel Metering System Air Induction System Ignition System Exhaust System Miscellaneous Parts Parts Description Fuel regulator, Carburetor and internal parts Air cleaner, Intake manifold Spark plug and parts, Magneto ignition system Exhaust manifold, catalytic converter Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
