OWNER’S MANUAL & OPERATING INSTRUCTIONS 2 INCH CHEMICAL PUMP MODEL NUMBER 66526 SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual. MADE IN CHINA REV 66526-20130930 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back within this range before operation.
66526 2 INCH CHEMICAL PUMP TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . Chemical Pump . . . . . . . . . This Booklet . . . . . . . . . . . . Manual Conventions. . . . . . . . . Safety Rules . . . . . . . . . . . . . . Controls and Features . . . . . . . Chemical Pump . . . . . . . . . Parts Included . . . . . . . . . . Other . . . . . . . . . . . . . . Assembly . . . . . . . . . . . . . . . . Remove the Chemical Pump from the Shipping Carton . . .
ENGLISH 66526 INTRODUCTION Introduction This Booklet Congratulations on your purchase of a Champion Power Equipment chemical pump. CPE designs and builds chemical pumps to strict specifications. With proper use and maintenance, this chemical pump will bring years of satisfying service. Every effort has been made to ensure the accuracy and completeness of the information in this manual. We reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
66526 ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 66526 SAFETY RULES WARNING Read this manual thoroughly before operating your chemical pump. Failure to follow instructions could result in serious injury or death. DANGER DO NOT pump gasoline and fuel oil mixtures, detergents, acids, beverages, fertilizers or any other flammable liquid or corrosive. Pumping volatile liquids may result in an explosion or fire. These liquids will corrode the pump and void your warranty.
66526 ENGLISH DANGER Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. When adding or removing fuel: Turn the engine off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain fuel outdoors in a well-ventilated area.
ENGLISH 66526 CONTROLS AND FEATURES Read this owner’s manual before operating your chemical pump. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Chemical Pump 1 2 3 4 5 10 11 12 6 7 13 9 14 (1) Fuel Tank – 0.9 gallon (3.4 L) capacity fuel tank. (8) Drain Plug (2) Air Filter – Protects the engine by filtering dust and debris from the air intake. (9) 2 in. (5 cm) Inlet – 2 in. (5 cm) NPT inlet connector.
66526 ENGLISH CONTROLS AND FEATURES Parts Included Your Model 66526 Gasoline Powered chemical pump ships with the following parts: Other – Spark Plug Socket . . . . . . . . . . . . . . . . . . . . . . . 1 – Oil Funnel . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGLISH 66526 ASSEMBLY Your chemical pump requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your chemical pump, call our help line at 1-877-338-0999. Please have your serial number and model number available. Remove the Chemical Pump from the Shipping Carton 1. Set the shipping carton on a solid, flat surface. 2.
66526 ENGLISH Add Fuel Cont’d. CAUTION Use regular unleaded gasoline with a minimum octane rating of 85. Do not mix oil and gasoline. Fill tank to approximately ¼ in. (0.64 cm) below the top of the tank to allow for fuel expansion. DO NOT pump gas directly into the chemical pump at the gas station. Use an approved container to transfer the fuel to the chemical pump. DO NOT fill fuel tank indoors. DO NOT fill fuel tank when the engine is running or hot. DO NOT overfill the fuel tank.
ENGLISH 66526 OPERATION Chemical Pump Location Pumping Place the chemical pump in a well ventilated area. DO NOT place the chemical pump near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces. Carefully consider wind and air currents when positioning chemical pump. This chemical pump must have at least 5 ft. (1.5 m) of clearance from combustible material. Leave at least 3 ft. (0.
Pump Plug.pdf 66526 ENGLISH OPERATION Pumping Cont’d. Starting the Engine Cont’d. Pesticides - This pump may be used to pump certain pesticides, but must follow any warnings, cautions and directions for that specific pesticide(s). Pesticides are hazardous chemicals that must be handled with care and caution at all times. Pesticides are regulated by the United States Environmental Protection Agency (EPA) and should follow any and all EPA guidelines for proper and safe use.
ENGLISH 66526 OPERATION Operation at High Altitude The density of air at high altitude is lower than at sea level. Engine power is reduced as the air mass and airfuel ratio decrease. Engine power and generator output will be reduced approximately 3½% for every 1000 feet of elevation above sea level. This is a natural trend and cannot be changed by adjusting the engine. At high altitudes increased exhaust emissions can also result due to the increased enrichment of the air fuel ratio.
66526 ENGLISH The owner/operator is responsible for all periodic maintenance. MAINTENANCE AND STORAGE Oil Cont’d. WARNING Never operate a damaged or defective chemical pump. WARNING Improper maintenance will void your warranty. NOTE Maintenance, replacement, or repair of emission control devices and systems may be performed by any non-road engine repair establishment or individual. Complete all scheduled maintenance in a timely manner. Correct any issue before operating the chemical pump.
ENGLISH 66526 MAINTENANCE AND STORAGE Cleaning Flushing the Pump CAUTION DO NOT spray engine with water. Water can contaminate the fuel system. Use a damp cloth to clean exterior surfaces of the engine. Use a soft bristle brush to remove dirt and oil. Use an air compressor (25 PSI) to clear dirt and debris from the engine. Adjustments The air-fuel mixture is not adjustable. Tampering with the governor can damage your chemical pump and your electrical devices and will void your warranty.
66526 ENGLISH MAINTENANCE AND STORAGE Chemical Pump Storage 1. Allow the chemical pump to cool completely before storage. 2. Turn off the fuel supply at the fuel valve. 3. Drain the pump chamber thoroughly. 4. Clean the chemical pump according to the instructions in the Maintenance section. 5. Store in a clean, dry place out of direct sunlight. Winter Storage Protect your chemical pump parts from freezing. 1. Apply all storage instructions from previous sections. 2.
ENGLISH 66526 SPECIFICATIONS Engine Specifications – – – – Model . . . . . . Displacement . Type . . . . . . . Start Type . . . . . . . . . . . . . . . . . . . . . . . Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . YF168F-2-000 . . . . . . . 196cc . .4-Stroke OHV . . . . . . . Recoil Chemical Pump Specifications Maintenance Valve Clearance – – – – – – – – – – – – – Intake: 0.13 – 0.17 mm (0.005 – 0.007 in.) – Exhaust: 0.18 – 0.22 mm (0.
66526 ENGLISH TROUBLESHOOTING Problem Cause Solution Chemical pump will not start No fuel Add fuel Faulty spark plug Replace spark plug Low oil level Fill crankcase to the proper level; place chemical pump on a flat, level surface Choke in the wrong position Adjust choke Chemical pump will not start; Chemical pump starts but runs roughly Spark plug wire loose Attach wire to spark plug Chemical pump shuts down during operation Out of fuel Fill fuel tank Low oil level Fill crankcase to th
SPECIFICATIONS Parts Diagram 17 REV 66526-20130930 ENGLISH 66526
66526 ENGLISH Parts List # Part Number Description Qty 1 26.106 Engine 1 2 1.6175.06 Nut M6 10 3 1.97.1.06 Washer Ø6 20 4 222.251303.01 Base,Pump 1 5 2.08.059 Bolt 5/16-24×30 4 6 222.250300.01 Water Seal 1 7 222.251301.01 Friction-Piece 1 8 222.251302.01 Seal,Friction-Piece 1 9 2.14.021 Key 1 10 222.251106.01 Impeller 1 11 2.08.058 Bolt 5/16-24×20 1 12 222.251202.01 Cover,Impeller 1 13 1.845.3516 Screw ST3.5×16 2 14 1.845.4845 Screw ST4.
SPECIFICATIONS Engine Parts Diagram 19 REV 66526-20130930 ENGLISH 66526
66526 ENGLISH Engine Parts List # Part Number Description Qty # Part Number Description Qty 1 1.5789.0608 Flange Bolt M6×8 5 69 1.5789.0855 Flange Bolt M8×55 4 2 22.061100.00.2 Recoil Starter Cover 1 70 23.040017.00 Oil Seal, Valve 2 3 21.061005.00 Recoil Starter Spring 1 71 21.040003.00 Spring, Valve 2 4 2.10.003 Rope (Ø5×1550) 1 72 21.040007.00 Retainer, Exhaust Valve Spring(up) 1 5 21.061001.01 Recoil Starter Reel 1 73 21.040001.
ENGLISH 66526 WARRANTY WARRANTY CHAMPION POWER EQUIPMENT 1 YEAR LIMITED WARRANTY Effective September 1, 2006. Replaces all undated warranties and all warranties dated before September 1, 2006. Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase.
Champion Power Equipment, Inc. (CPE), United States Environment Protection Agency (U.S. EPA) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2013 small off-road engine and engine powered equipment. New engines and equipment must be designed, built and equipped, at the time of sale, to meet U.S.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines. The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
