OWNER’S MANUAL & OPERATING INSTRUCTIONS 3100 Max Watts / 2800 Rated Watts PORTABLE INVERTER GENERATOR MODEL NUMBER 75555i SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual. MADE IN CHINA REV 75555i-20140110 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA 1-877-338-0999 www.championpowerequipment.
AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back within this range before operation.
75555i 3100 Max Watts / 2800 Rated Watts PORTABLE INVERTER GENERATOR TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . Portable Power Generator . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . This Booklet . . . . . . . . . . . . . . . . . . . . Manual Conventions. . . . . . . . . . . . . . . . . Safety Rules . . . . . . . . . . . . . . . . . . . . . . Controls and Features . . . . . . . . . . . . . . .
ENGLISH 75555i INTRODUCTION Introduction Accessories Congratulations on your purchase of a Champion Power Equipment inverter generator. CPE designs and builds generators to strict specifications. With proper use and maintenance, this generator will bring years of satisfying service. Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more about our covers, power cables and storm kits, please visit our web site at: www.
75555i ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 75555i SAFETY RULES WARNING Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. DANGER Generator exhaust contains carbon monoxide, a colourless, odourless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.
5555i ENGLISH DANGER SAFETY RULES WARNING Fuel and fuel vapours are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
ENGLISH 75555i CONTROLS AND FEATURES Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Inverter 7 7 1 2 3 (1) Fuel Cap – Remove to add fuel. (5) Maintenance Cover (2) Recoil Starter – Used to start the engine.
75555i ENGLISH CONTROLS AND FEATURES Power Panel 8 12 11 10 9 1 7 2 3 4 5 6 (8) Circuit Breaker (Push button) – Protects the generator against electrical overload. (9) Oil Warning Light – Check oil level when this light turns on. Engine will not run when indicator is lit. (1) Fuel Valve Knob (2) Choke (3) Economy Control Switch (4) Ground Terminal – Consult an electrician for local grounding regulations.
ENGLISH 75555i ASSEMBLY Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. Please have your serial number and model number available. Add Engine Oil Cont’d. 3. Remove oil fill cap/dipstick to add oil. 4. Add 0.6 qt. (0.6 L) of oil and replace oil fill cap/ dipstick. DO NOT OVERFILL.
75555i ENGLISH Add Fuel 1. 2. 3. 4. 5. 6. Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. DO NOT mix oil with fuel. Clean the area around the fuel cap. Remove the fuel cap. Slowly add fuel to the tank. DO NOT OVERFILL. Fuel can expand after filling. A minimum of 6.4 mm (¼ in.) of space left in the tank is required for fuel expansion, more than 6.4 mm (¼ in.) is recommended.
ENGLISH 75555i OPERATION Generator Location Grounding NEVER operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations.
75555i ENGLISH OPERATION Starting the Engine Cont’d. Connecting Electrical Loads 6. 1. 7. Pull the starter cord slowly until resistance is felt and then pull rapidly. As engine warms up, push the choke lever in to the “Run” position. NOTE Keep choke lever in “Choke” position for only 1 pull of the recoil starter. After first pull, move choke lever to the “Run” position for up to the next 3 pulls of the recoil starter.
ENGLISH 75555i OPERATION 12V DC Outlet Stopping the Engine The 12V DC outlet can be used with the supplied charge cable and USB charger and other commercially available 12V DC automotive style plugs. The DC output is unregulated and can damage some products. Confirm your accessory input voltage range is at least 12-21V DC. When using the DC outlet turn the Economy mode switch to the “OFF” position. 1.
75555i ENGLISH MAINTENANCE AND STORAGE Overload Operation Oil Cont’d. The overload indicator light will turn on when the rated load is exceeded. When the maximum load is reached, the LED will blink and cut power to the receptacles. To recover the power, shut down the engine, wait until the light turns off and restart the generator. 4. 5. NOTE Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole.
ENGLISH 75555i MAINTENANCE AND STORAGE Air Filter Adjustments 1. 2. 3. 4. 5. 6. 7. The air-fuel mixture is not adjustable. Tampering with the governor can damage your generator and your electrical devices and will void your warranty. CPE recommends that you contact our service line at 1-877-338-0999 for all other service and/or adjustment needs. Remove the maintenance cover. Locate the air filter plastic cover. Unsnap the locking hinge on the cover. Remove the old filter.
75555i ENGLISH MAINTENANCE AND STORAGE Generator Maintenance Storage Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapours. The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines.
ENGLISH 75555i SPECIFICATIONS Spark Plugs Engine Specifications – – – – Model . . . . . . Displacement . Type . . . . . . . Start Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . YF166FD-33 . . . . . . 171cc .4-Stroke OHV . . . . . . Recoil Maintenance Valve Clearance Generator Specifications – – – – – – – – Model . . . . . . . Rated Load . . . Maximum Load . AC Load . . . . . Phase . . . . . .
75555i ENGLISH SPECIFICATIONS Wiring Diagram C 120V L5-30R 120V 5-20RA REV 75555i-20140110 16
SPECIFICATIONS Parts Diagram 17 REV 75555i-20140110 ENGLISH 75555i
75555i ENGLISH Parts List # Part Number Description Qty # Part Number Description 1 1.9074.4.0516.1 Screw And Washer Assembly M5×16 4 62 83.402 Engine Qty 2 2.08.052.1 Bolt (M6×16) 10 63 1.6177.1.08 Flange Lock Nut M8 12 3 83.200200.01.2 Cover, Left, Black 1 64 2.05.050 Wire Clamp, 100 mm 2 4 83.201600.03 Supporter, Left 1 65 83.201600.02 Supporter, Left 1 5 1.5789.0612 Flange Bolt M6×12 10 66 83.201600.01 Supporter, Right 1 6 83.200701.02.
19 REV 75555i-20140110 1 2 3 4 5 6 7 8 9 10 11 47 5 87 46 86 12 45 13 44 14 85 43 15 42 16 41 17 40 18 84 39 48 49 50 83 38 82 51 19 37 21 22 36 23 35 34 24 102 29 28 81 80 79 78 77 52 53 54 55 56 57 58 59 60 61 62 63 20 76 64 27 65 75 26 66 74 67 33 25 104 68 32 69 31 96 95 94 93 92 91 90 89 88 70 30 5 73 71 72 103 35 101 100 99 98 97 SPECIFICATIONS ENGLISH 75555i Engine Parts Diagram
75555i ENGLISH Engine Parts List # Part Number Description 1 1.5789.0835 Flange Bolt M8×35 2 2.11.014 Oil Seal (Ø25×Ø40×7) # Part Number 6 53 2.04.003 Dowel Pin (Ø10×14) 2 2 54 83.040006.01 Valve, Exhaust 1 83.040002.01 Valve, Intake 1 Qty Description Qty 3 83.030007.01 Cover, Crankcase 1 55 4 83.127000.01 Oil Level Sensor 1 56 2.01.017 Stud Bolt (M6×32) 2 5 1.5789.0612 Flange Bolt M6×12 11 57 83.010100.01 Cylinder Head 1 6 83.030010.
ENGLISH 75555i TROUBLESHOOTING Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Low oil level Fill crankcase to the proper level Generator starts but runs roughly Place generator on a flat, level surface Generator shuts down during operation Generator cannot supply enough power or overheating No AC output Repeated circuit breaker tripping Choke in the wrong position Adjust choke Spark
75555i ENGLISH WARRANTY WARRANTY CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
Champion Power Equipment, Inc (CPE), Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with Environment Canada (EC) emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: CPE is pleased to explain the Emission Control Systems Warranty on your 2014 small off-road engine. New engines must be designed, built and equipped, at the time of sale, to meet EC regulations for small non-road engines.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. Emission Control System Warranty (ECS Warranty): 1. APPLICABILITY: The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems Covered By This Warranty Fuel Metering System Air Induction System Ignition System Exhaust System Miscellaneous Parts Parts Description Fuel regulator, carburetor and internal parts Air cleaner, intake manifold Spark plug and parts, magneto ignition system Exhaust manifold, catalytic converter Tubing, fittings, seals, gaskets, and clamps associated with these listed systems.
