OWNER’S MANUAL & OPERATING INSTRUCTIONS 4750 Starting Watts/3800 Running Watts (Gasoline) 4275 Starting Watts/3420 Running Watts (LPG) Electric Start DUAL FUEL GENERATOR MODEL NUMBER U.S. Patent No. D710,802 SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual. 76533 MADE IN CHINA REV 76533-20160513 12039 Smith Ave. Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back within this range before operation.
76533 4750 Starting Watts/3800 Running Watts (Gasoline) 4275 Starting Watts/3420 Runing Watts (LPG) Electric Start DUAL FUEL GENERATOR TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Portable Power Generator . . . . . . . . . . . . . . . . . . 1 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 This Booklet . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGLISH 76533 INTRODUCTION Introduction Accessories Congratulations on your purchase of a Champion Power Equipment generator. CPE designs and builds generators to strict specifications. With proper use and maintenance, this generator will bring years of satisfying service. Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more about our covers and power cables, please visit our web site at: www.championpowerequipment.
76533 ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 76533 SAFETY RULES WARNING Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. DANGER Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.
6533 ENGLISH WARNING Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result. When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback. DO NOT start or stop the engine with electrical devices plugged in.
ENGLISH 76533 SAFETY RULES Fuel Safety DANGER GASOLINE, GASOLINE VAPORS AND LIQUID PETROLEUM GAS (LPG) ARE HIGHLY FLAMMABLE AND EXPLOSIVE. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. Gasoline and Gasoline Vapors: – GASOLINE IS HIGHLY FLAMMABLE AND EXPLOSIVE. – Gasoline can cause a fire or explosion if ignited. – Gasoline is a liquid fuel but it’s vapors can ignite.
76533 ENGLISH CONTROLS AND FEATURES Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 9 1 8 2 3 4 6 7 5 (1) Gasoline Fuel Tank – 3.4 gallon (13 L) capacity fuel tank. (5) LPG Hose Connector (6) Oil Filler Cap – Check and fill engine oil level. (2) Choke – Used to start the engine. (7) Battery – Used to start the engine electrically.
ENGLISH 76533 CONTROLS AND FEATURES Generator Panel 1 5 (1) 7 2 6 3 7 Fuel Selector Switch – Used to select and turn on gasoline or LPG fuel source. (2) Ignition Switch – Used to start or stop the generator. (3) Intelligauge – Three mode digital meter for displaying running hours, voltage and hertz. (4) Battery Switch – Enables/disables starting electrically. (5) LPG Hose Connector – Used to connect LPG hose to generator.
76533 ENGLISH CONTROLS AND FEATURES Parts Included Your 76533 dual fuel generator ships with the following parts: Wheel Kit – – – – – – – – – – 8 in. (20.3 cm) Wheel . . . . . . . . . . . Flange Bolt (M10x105 for Wheel) . . . Bushing . . . . . . . . . . . . . . . . . . . . . Flat Washer ø10 . . . . . . . . . . . . . . . Lock Nut (M10) . . . . . . . . . . . . . . . Handle . . . . . . . . . . . . . . . . . . . . . Flange Bolt (M8x45 for Handle) . . . . Support Leg w/Vibration Mounts . . . .
ENGLISH 76533 ASSEMBLY Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. Please have your serial number and model number available. Install the Support Leg 1. Attach the support leg to the generator frame with flange bolt (M8x16) and flange lock nuts (M8). 2.
76533 ENGLISH Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty. NOTE The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing. NOTE The recommended oil type is 10W-30 automotive oil. 1. Place the generator on a flat, level surface.
ENGLISH 76533 ASSEMBLY Add Fuel (Gasoline) 1. Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. 2. DO NOT mix oil with fuel. 3. Clean the area around the fuel cap. 4. Remove the fuel cap. 5. Slowly add fuel to the tank. DO NOT OVERFILL. Fuel can expand after filling. A minimum of ¼ in. (6.4 mm) of space left in the tank is required for fuel expansion, more than ¼ in. (6.4 mm) is recommended.
76533 ENGLISH Connecting Liquid Petroleum Gas (LPG) Cylinder 1. Make sure the fuel valve on the generator is in the off position. 2. Attach the LPG hose (included) to the LPG hose connector on the side of the generator and tighten with a 19 mm or adjustable wrench. Important: DO NOT use tape or any other type of sealant to seal LPG hose connection. 3. Remove the safety plug or cap from the cylinder valve. 4. Attach the other end of the hose to the LPG connector on the cylinder and hand tighten. 5.
ENGLISH 76533 OPERATION Generator Location Grounding NEVER operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. Generators should be on a flat, level surface at all times.
76533 ENGLISH OPERATION Fuel Selector Switch Starting the Engine in ambient > 15°C (59°F) The fuel selector switch on the front panel of the generator is designed specifically to choose between the fuel source desired, Gasoline or LPG. To select a fuel source simply slide the switch cover to either the right or left, and this will uncover the fuel valve of the fuel selected. The LPG fuel valve (A) is to the left of the switch cover. The gasoline fuel valve (B) is to the right of the switch cover.
ENGLISH 76533 OPERATION LPG 1. Make certain the generator is on a flat, level surface. 2. Disconnect all electrical loads from the generator. Never start or stop the generator with electrical devices plugged in or turned on. 3. Fully open the LPG cylinder fuel knob. 4. Turn the LPG fuel valve to the “ON” position. 5. Move the choke lever to the “75% Choke” detent turn position. (A) a. For restarting a warm engine, move the choke lever to the “75% CHOKE” detent position. A 6.
76533 ENGLISH Do Not Overload Generator Capacity Follow these simple steps to calculate the running and starting watts necessary for your purposes. 1. Select the electrical devices you plan on running at the same time. 2. Total the running watts of these items. This is the amount of power you need to keep your items running. 3. Identify the highest starting wattage of all devices identified in step 1. Add this number to the number calculated in step 2.
ENGLISH 76533 MAINTENANCE AND STORAGE The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective generator. WARNING Oil Cont’d. NOTE Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking. Tampering with the factory set governor will void your warranty. WARNING Improper maintenance will void your warranty.
76533 ENGLISH MAINTENANCE AND STORAGE Spark Arrester Maintenance Schedule 1. Allow the engine to cool completely before servicing the spark arrester. 2. Remove the three screws holding the cover plate which retains the end of the spark arrester to the muffler. 3. Remove the spark arrester screen. 4. Carefully remove the carbon deposits from the spark arrester screen with a wire brush. 5. Replace the spark arrester if it is damaged. 6.
ENGLISH 76533 MAINTENANCE AND STORAGE Storage Generator Battery The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines. This product is equipped with an automatic battery charging circuit. The battery will receive charging voltage when the engine is running. The battery will maintain a proper charge if the unit is used on a regular basis (about once every two weeks).
76533 ENGLISH SPECIFICATIONS Spark Plugs Engine Specifications – – – – Model . . . . . . Displacement . Type . . . . . . . Start Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . YF172FD-L_G . . . . . .224cc .4-Stroke OHV . Electric Start Maintenance Valve Clearance Generator Specifications – – – – – – – – Model . . . . . . . . . . . . . . . Running Wattage (Gasoline) Running Wattage (LPG) . . .
21 65 64 62 63 61 60 59 58 57 56 55 54 46 53 101 100 99 95 102 97 98 92 93 94 96 90 91 89 88 85 83 103 104 105 87 86 84 78 77 106 107 108 82 81 80 79 52 109 76 75 51 110 111 42 74 112 72 69 46 70 71 22 66 67 68 50 113 38 1 115 46 47 114 73 45 44 41 116 128 119 118 117 127 123 122 121 120 30 125 124 2 43 42 40 22 48 39 49 3 4 5 6 31 30 29 7 28 38 8 27 9 126 10 26 11 12 25 32 33 34 35 10 36 37 13 24 14 16 15 23 1
76533 ENGLISH Parts List # Part Number Description Qty # Part Number Description 1 27.690 Engine 1 66 1.6177.1.06 Flange Lock Nut M6 1 2 124.191100.10 Rotor Assembly, Al, Ø119×90 mm 1 67 5.1900.026 Grounding Line, 150mm 1 3 2.08.103 Flange Bolt M8×227 1 68 1.862.06 Lock Washer Ø6 1 4 1.96.08 Washer Ø8 1 69 1.5789.0816 Flange Bolt M8×16 2 5 1.7244.08 Lock Waher Ø8 1 70 152.200002.00.2 Support Leg 60 mm 1 6 124.191200.
23 1 17 89 19 2 3 4 5 6 7 8 9 10 15 18 25 21 23 24 100 12 13 26 27 29 30 26 32 35 22 99 48 37 64 20 54 49 50 51 102 52 53 101 106 38 12 55 56 57 58 14 54 40 41 31 107 60 61 62 12 59 16 28 51 42 45 63 34 19 39 103，104 98 43 44 72 109 92 46 77 83 82 80 81 79 78 74 73 76 108 71 70 69 68 67 66 65 36 33 77 11 0 11 88 87 86 85 84 97 91 105 90 75 47 93 94 95 25 96 SPECIFICATIONS ENGLISH 76533 Engine Parts Diagram
76533 ENGLISH # Part Number Description Qty # Part Number Description Qty 1 1.5789.0608 Flange Bolt M6×8 3 56 23.110007.00 Governor Spring 1 2 22.061100.00.2 Recoil Starter Cover, Black 1 57 2.08.040 Bolt, Governor Arm, M6×21 1 3 21.061005.00 Recoil Starter Spring 1 58 21.110008.00 Pin, Shaft 1 4 2.10.003 Rope, Ø5×1550 1 59 27.111000.20 Control Assembly 1 5 21.061001.01 Recoil Starter Reel 1 60 25.040013.00 Valve Lifter 2 6 45.060003.
25 b 5 6 e d 1 2 3 4 5 COMBINATION SWITCH c 4 6 f Not SWITCH Solenoid GND valve (+) use BLACK Br BROWN B Y YELLOW B/W BLACK WHITE BLUE W/G WHITE GREEN L GREEN G/Y GREEN YELLOW G W/L WHITE BLUE R RED W WHITE B/G BLACK GREEN ST ON OFF LPG GAS a 3 GND 2 12VDC (+) 1 Solenoid valve (-) MODULE GENERATOR BLOCK FW MW2 DCW EXW Y Y L L AVR w R G G G/Y IGNITION COIL B FUSE 5A SPARKING PLUG G G + ENGINE BLOCK G G W R Br L Y Y B MW1 R － R W 3 5 2 R l la
76533 ENGLISH TROUBLESHOOTING Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Low oil level Fill crankcase to the proper level Generator will not start; Generator starts but runs roughly Generator will not start electrically Generator shuts down during operation Generator cannot supply enough power or overheating No AC output Repeated circuit breaker tripping Place generator on a flat,
WARRANTY WARRANTY* CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
Champion Power Equipment, Inc. (CPE), The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
