OWNER’S MANUAL AND OPERATING INSTRUCTIONS 22 Ton LOG SPLITTER MODEL NUMBER 92251-1 SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual. MADE IN CHINA REV 92251-1-20131206 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back within this range before operation.
92251-1 22 Ton LOG SPLITTER TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . Portable Log Splitter . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . This Booklet . . . . . . . . . . . . . . . . . . . . . . Manual Conventions. . . . . . . . . . . . . . . . . . . Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . Training . . . . . . . . . . . . . . . . . . . . . . . . .
ENGLISH 92251-1 INTRODUCTION Introduction Accessories Congratulations on your purchase of a Champion Power Equipment log splitter. CPE designs and builds log splitters to strict specifications. With proper use and maintenance, this log splitter will bring years of satisfying service. Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more, please visit our website at: www.championpowerequipment.
92251-1 ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 92251-1 SAFETY RULES WARNING Read this manual thoroughly before operating your log splitter. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. DANGER Log Splitter engine exhaust contains carbon monoxide, a colourless. odourless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.
92251-1 ENGLISH DANGER Skin Injection Hazard. High pressure hydraulic oil can inject under your skin. Make sure all fittings are tightly secure before applying pressure. Relieve system of pressure before servicing. WARNING Towing Hazard ALWAYS check all local and state regulations regarding towing, licensing and lights before towing your log splitter. Review towing safety warnings in your towing vehicle manual. Drive safely. Be aware of the added length of the log splitter.
ENGLISH 92251-1 SAFETY RULES 5 Training Preparation 1. Read the Operator’s Manual completely before attempting to use this log splitter. 2. Do not allow anyone to operate your log splitter who has not read the Operator’s Manual or has not been instructed on the safe use of the log splitter. 3. Never allow children or untrained adults to operate this machine. 4. Many accidents occur when more than one (1) person operates the log splitter.
2251-1 ENGLISH SAFETY RULES Operation Maintenance and Storage 1. Before starting this log splitter, review all safety rules. Failure to follow these rules may result in serious injury to the operator or bystanders. 2. Be sure to confirm all hose connections and hose clamps are tight before each use. It is possible for connections to vibrate loose over time. 3. Never leave the machine unattended with the power source operating. 4.
ENGLISH 92251-1 CONTROLS AND FEATURES Read this owner’s manual before operating your log splitter. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Log Splitter 5 4 3 6 2 7 11 10 1 9 13 7 8 12 (1) 2 in. (5.1 cm) Ball Coupler – For towing the log splitter behind your vehicle. (7) Engine – 208cc, OHV, 4-stroke, air cooled. (8) Tires – Maximum travel speed is 45 MPH (72 KPH). (2) Hydraulic Cylinder – 4 in. (10.
92251-1 ENGLISH ASSEMBLY Your log splitter is requires some assembly. If you have any questions regarding the assembly of your log splitter, call our help line at 1-877-338-0999. Please have your serial number and model number available. Open Shipping Crate 1. Set the shipping crate on a solid, flat surface 2. Carefully cut the shipping bands and remove lid of shipping crate. 3. Locate all hardware before beginning assembly. 2) Install the Wheels Cont’d.
ENGLISH 92251-1 ASSEMBLY 3) Install the Beam Cont’d. 4) Install the Cylinder and Wedge Cont’d. 3. Slowly lift the front of the tow bar to roll the frame toward the beam and carefully align the pivot holes on the bottom of the beam and the top of the hydraulic oil tank. 4. Once aligned, secure the beam to the tank with hitch pin and R-pin. (C) C NOTE The cylinder will support itself when slid all the way back into the mounting slots. 4. Secure the cylinder mounting plates with hardware removed in step 2.
92251-1 ENGLISH ASSEMBLY 6) Install the Engine and Hoses 6) Install the Engine and Hoses Cont’d. 1. Attach the engine/pump to the engine mounting plate on the hydraulic oil tank. (A) 2. Place O-ring into the outlet fitting on the top of the pump. (A) D A Add Hydraulic Oil 3. Connect one end of the high pressure hose to the pump outlet fitting and the other end to the inlet on the control valve. (B) NOTE The swivel nut end of the high pressure hose connects to the pump outlet. B 4.
ENGLISH 92251-1 ASSEMBLY Add Hyrdraulic Oil Cont’d. Add Engine Fuel hole away from the operator zone. 6. Start Engine. Extend and retract the wedge to purge air from the hydraulic system. When the wedge motion is smooth, the system is properly purged. 7. Check the hydraulic oil tank sight glass. Add approximately 1 to 1.5 gallons (3.8 to 5.7 L) of hydraulic oil to bring the level back up to the sight glass. 8. Check oil level daily and add as needed. 1.
92251-1 ENGLISH or k Horizontal Operating Position Zo e n 1. Check the hydraulic oil level and visually inspect all hoses, attachments and cylinder for loose fittings, leaks, cracks, fraying or other damage. 2. DO NOT operate the log splitter if there is any indication of damage. 3. Inspect the engine and make sure the oil level is correct before operating. If the engine is equipped with a spark arrestor, clean and inspect it regularly (follow spark arrestor maintenance schedule). 4.
ENGLISH 92251-1 OPERATION Log Splitter Location Cont’d. WARNING ALWAYS use the log splitter for its intended use. The log splitter should only be used to split wood logs, length wise with the grain. NEVER modify, alter or change the log splitter in anyway. Modifications will void the warranty. NEVER attach a rope, cable or other device to the control lever on the log splitter. DO NOT modify or change the engine and operating speeds or pressure settings. These changes can cause safety issues.
92251-1 ENGLISH OPERATION Log Splitter Operation 1. ALWAYS wear ear and eye protection, protective clothing and safety gear. 2. Block tires and put both support legs in the DOWN position to prevent unintended movement of the log splitter during operation. 3. Set log splitter in either the horizontal or vertical position. NOTE HORIZONAL position is used for lighter logs that can easily be loaded onto the beam.
ENGLISH 92251-1 MAINTENANCE AND STORAGE The owner/operator is responsible for all periodic maintenance. Oil Cont’d. WARNING Never operate a damaged or defective log splitter. WARNING FILL FILL Improper maintenance will void your warranty. NOTE For service or parts assistance, contact our help line at 1-877-338-0999. Complete all scheduled maintenance in a timely manner. Correct any issue before operating the log splitter.
92251-1 ENGLISH MAINTENANCE AND STORAGE Changing the Hydraulic Oil and Oil Filter Changing the Hydraulic Oil and Oil Filter Cont’d. NOTE Install a new hydraulic oil filter each time the hydraulic oil is changed 1. Begin with the cylinder retracted and the engine “OFF.” 2. Turn the fuel valve “OFF.” 3. Release any stored pressure by moving the valve lever forward and backward several times. 4. Place a container under the hydraulic tank. Make sure it is large enough to hold the contents of the tank. 5.
ENGLISH 92251-1 MAINTENANCE AND STORAGE Cleaning CAUTION DO NOT use a garden hose to clean the engine or log splitter. Water can contaminate the fuel system and can enter the engine through the cooling slots and damage the engine. Clear the debris from the beam, wedge and endplate. Use a damp cloth to clean exterior surfaces of the engine and log splitter. Use a soft bristle brush to remove excess dirt and oil. Use an air compressor (25 PSI) to clear dirt and small debris.
92251-1 ENGLISH Log Splitter Storage Cont’d. WARNING Never store the log splitter inside next to appliances where there is a source of heat or open flame, spark or pilot light because they can ignite gasoline vapours. DO NOT store a log splitter near fertilizer or any corrosive material. Even with an empty gas tank, gasoline vapours could ignite. NOTE Our engines work well with 10% or less ethanol blend fuels.
ENGLISH 92251-1 TROUBLESHOOTING Problem Cause Solution Engine will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during startup Remove load from unit Low oil level Fill crankcase to the proper level Engine starts but runs roughly Place log splitter on a flat, level surface Engine shuts down during operation Choke in the wrong position Adjust choke Spark plug wire loose Attach wire to spark plug Out of fuel Fill fuel tank Low oil level Fill crankcase to th
92251-1 ENGLISH SPECIFICATIONS Log Splitter Specifications Hydraulic Oil System – – – – – – – – – – – – – – Ram Force . . . . . . . . . . . . . . . . . . . . . . . . 22 Ton Cycle Time . . . . . . . . . . . . . . . . . . . . . 14 seconds Hydraulic Tank Capacity . . . . . . . . . . 5 gal. (18.9 L) Max Log Length . . . . . . . . . . . . 23.8 in. (60.3 cm) Max Log Weight . . . . . . . . . . . . . . 100 lb. (45 kg) Coupler Ball Size. . . . . . . . . . . . . . . . . 2 in. (5 cm) Tire Size . . . . . . . . . .
21 REV 92251-1-20131206 4 5 28 29 23 27 30 31 32 26 33 5 4 34 25 24 40 39 38 37 36 35 TO(A) 15 17 9 13 TO(B) 52 53 54 55 TO(C) 50 49 82 48 39 46 47 44 45 19 20 51 79 23 65 64 56 57 58 14 TO(D) 22 13 8 9 80 81 42 18 19 20 21 41 20 19 42 43 15 16 (A) 14 10 11 12 78 77 60 (F) (D) 67 42 19 20 59 (C) 66 5 TO(F) (B) 6 5 4 7 61 62 (E) 68 TO(E) 3 63 69 2 70 71 72 1 73 74 73 75 76 SPECIFICATIONS ENGLISH 92251-1 Parts Diagram
92251-1 ENGLISH # Part number Parts List Description Qty # Part number Description Nut M8 Qty 9 1 PMJ22J-02-00 Beam 1 42 GB/T 6170-2000 2 GB/T 5782-2000 BOLT M12×75(12.9) 1 43 GB/T 77-2000 Screw M6×10 1 3 PMJ22J-04-00 Wedge Slide 1 44 PMJ22G-26 Gear Pump Connector 1 4 GB/T 95-2000 Washer 12 7 45 ASME B18.2.1 1996 Bolt 5/16”-24×1” 4 5 GB/T 889.
SPECIFICATIONS Engine Parts Diagram 23 REV 92251-1-20131206 ENGLISH 92251-1
92251-1 ENGLISH Engine Parts List # Part Number Description Qty # Part Number Description 1 B057890006001670X Bolt M6×16 4 68 14311-LC90-0000CD Dipstick Assembly 1 2 11221-LC90-0500 Valve Cover 1 69 B057890008003270X Bolt M8×32 7 3 12104-KB01-0200 Breather Hose Assembly 1 70 12007-LG10-0700 Crankcase 1 4 90229-KB01-0400 Valve Cover Gasket 1 71 91302-91001516000 Washer 2 5 15400-LC90-0001 Rocker Arm Assembly 2 72 91103-KB01-0000 Oil Drain Plug 2 6 15414-KB01-
ENGLISH 92251-1 WARRANTY WARRANTY CHAMPION POWER EQUIPMENT 1-YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
Champion Power Equipment, Inc (CPE), Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with Environment Canada (EC) emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: CPE is pleased to explain the Emission Control Systems Warranty on your 201 small off-road engine. New engines must be designed, built and equipped, at the time of sale, to meet EC regulations for small non-road engines.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. Emission Control System Warranty (ECS Warranty): 1. APPLICABILITY: The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Fuel Metering System Air Induction System Ignition System Exhaust System Miscellaneous Parts Parts Description Fuel regulator, Carburetor and internal parts Air cleaner, Intake manifold Spark plug and parts, Magneto ignition system Exhaust manifold, catalytic converter Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
