OPERATOR'S MANUAL MODEL #100463 7500W Portable Generator REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
100463 - 7500W Portable Generator TABLE OF CONTENTS Introduction................................................. 3 Table of Contents Storage...................................................... 21 Short Term Storage (up to 1 year).............................. 21 Long Term Storage (more than 1 year)......................... 21 Safety Definitions........................................ 3 Removing from Storage......................................... 22 Important Safety Instructions...................
Introduction 100463 - 7500W Portable Generator INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. The purpose of safety symbols is to attract your attention to possible dangers.
100463 - 7500W Portable Generator IMPORTANT SAFETY INSTRUCTIONS DANGER Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately. OPERATE GENERATOR OUTDOORS ONLY IN A WELL VENTILATED AREA.
100463 - 7500W Portable Generator WARNING Important Safety Instructions CAUTION Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact. Improper treatment or use of the generator can damage it, shorten its life and void your warranty. DO NOT touch hot surfaces. Use the generator only for intended uses. Avoid contact with hot exhaust gases. Operate only on level surfaces. Allow equipment to cool before touching.
100463 - 7500W Portable Generator Fuel Safety Important Safety Instructions When operating the generator: DANGER GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE. Fire or explosion can cause severe burns or death. Gasoline and gasoline vapors: – Gasoline is highly flammable and explosive. – Gasoline can cause a fire or explosion if ignited. – Gasoline is a liquid fuel but it’s vapors can ignite.
100463 - 7500W Portable Generator Important Safety Instructions Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product. Clearance. Keep all objects at least 5 feet from this machine.
Important Safety Instructions 100463 - 7500W Portable Generator Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING SYMBOL Engine START Choke Engine ON Run Engine STOP Locking Receptacle 10W-30 Circuit Breaker Reset: Push Circuit Breaker Reset: Flip Neutral Bonded to Frame.
100463 - 7500W Portable Generator SYMBOL Important Safety Instructions MEANING Plug In. Plug in desired devices. Unplug. Unplug devices when turning generator off. See Manual for Electric Start. Follow instruction in operator’s manual to start the generator electrically.
Important Safety Instructions 100463 - 7500W Portable Generator Safety Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement. A C B Top Back LABEL A DESCRIPTION Safety Icons/ CO Danger 1028-L-SF-B DANGER PELIGRO DANGER Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide.
100463 - 7500W Portable Generator Controls and Features CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1 2 10 3 9 4 8 5 7 6 11 1. Gasoline Tank – 6 gal. (22.9 L) 7. Oil Fill Cap/Dipstick – Used to check and fill oil level. 2. Choke – Used to start the engine. 8. Battery – Provides 12V DC power the starting system. 3.
Controls and Features 100463 - 7500W Portable Generator Control Panel 3 1 A B 2 4 C 1. Circuit Breakers (Push Reset) – Protects the generator against electrical overloads. 2. Circuit Breakers (Flip Reset) – Protects the generator against electrical overloads. Parts Included Accessories Oil Funnel............................................................................... 1 3. Intelligauge – Three mode digital meter for displaying run time, voltage and hertz. 4.
Assembly 100463 - 7500W Portable Generator ASSEMBLY Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. E If you have any questions regarding the assembly of your generator, call our Technical Support Team at 1-877-338-0999. Please have your serial number and model number available. Unpacking D F Connect the Battery 1. Set the shipping carton on a solid, flat surface. 2.
Assembly 100463 - 7500W Portable Generator NOTICE Recommended Oil Type / Tipo de aceite recomendado / Type d’huile recommandé 10W-30 5W-30 10W-40 5W-30 Synthetic / Sintético / Synthétique °F -20 °C -28.9 0 -17.8 20 -6.7 40 4.4 60 15.6 80 26.7 100 37.8 120 48.9 The first 5 hours of run time are the break-in period for the unit. During the break in period stay at or below 50% of the running watt rating and vary the load occasionally to allow stator windings to heat and cool.
Operation 100463 - 7500W Portable Generator CAUTION Use regular unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10% or less by volume. DO NOT mix oil and gasoline. Fill tank to approximately ¼ in. (6.4 mm) below the top of the tank to allow for gasoline expansion. DO NOT pump gasoline directly into the generator at the pump. Use an approved container to transfer the gasoline to the generator. DO NOT fill tank indoors. DO NOT fill tank when the engine is running or hot.
Operation 100463 - 7500W Portable Generator WARNING Do not operate or store the generator in rain, snow, or wet weather. Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution. Starting the Engine 1. Make certain the generator is on a flat, level surface. 2. Disconnect all electrical loads from the generator.
Operation 100463 - 7500W Portable Generator NOTICE For gas starting in cold ambient <15°C (59°F): the choke must be in 100% of the “CHOKE” position for recoil start procedures. Do not over-choke. As soon as engine starts, gradually move the choke lever to the “RUN” position over a 2-5 second duration. NOTICE If the engine starts but does not run make certain that the generator is on a flat, level surface.
Maintenance 100463 - 7500W Portable Generator Important: Always ensure that the fuel valve and the ignition switch are in the “OFF” position when the generator is not in use. NOTICE If the engine will not be used for a period of two (2) weeks or longer, please see the Storage section for proper engine and fuel storage. Operation at High Altitude To alleviate high altitude issues other than the natural power loss, CPE can provide a high altitude carburetor main jet.
Maintenance 100463 - 7500W Portable Generator Changing the Engine Oil Change oil when the engine is warm. Refer to the oil specification to select the proper grade for your operating environment. 1. Remove the oil drain plug with a 15 mm socket (not included) and extension. 5. Refer to the spark plug types in Specifications when replacing the plug. 6. Firmly re-install the plug. 7. Attach the spark plug cable to the spark plug. Cleaning the Air Filter 1.
Maintenance 100463 - 7500W Portable Generator Adjusting the Governor WARNING Maintenance Schedule Follow the service intervals indicated in the following maintenance schedule. Tampering with the factory set governor will void your warranty. Service your generator more frequently when operating in adverse conditions. The air-fuel mixture is not adjustable. Tampering with the governor can damage your generator and your electrical devices and will void your warranty.
Storage 100463 - 7500W Portable Generator STORAGE DANGER Gasoline and gasoline vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump gasoline directly into the generator. Use an approved container to transfer the fuel to the generator. Never use a gasoline container, gasoline tank, or any other fuel item that is damaged or appears damaged. DO NOT overfill the gasoline tank.
100463 - 7500W Portable Generator Storage Removing from Storage If the generator has been improperly stored for a long period of time with gasoline in the gasoline tank and/or carburetor, all fuel must be drained and the carburetor must be thoroughly cleaned. This process involves technically advanced tasks. For assistance please call our Technical Support Team at 1-877-338-0999.
Specifications 100463 - 7500W Portable Generator SPECIFICATIONS Spark Plug Specifications OEM Type............................................ NHSP F6RTC Generator Specifications Replacement Type.................... NGK BPR6ES or equivalent Generator Model......................................... 100463 Start Type.................................... Electric and Manual Watts (Starting/Running)............................ 9375/7500 Gap................................ 0.028-0.031 in. (0.7-0.
73 60 74 72 61 50 58 59 75 68 69 70 71 18 64 18 65 66 67 62 42 63 18 81 76 77 78 79 80 95 51 97 96 82 83 94 93 58 49 9 48 17 47 46 56 57 84 92 98 96 55 44 53 85 86 88 89 91 90 45 54 43 87 99 41 52 42 100 40 39 18 16 17 101 102 38 1 103 37 3 2 36 4 30 35 104 24 19 5 6 13 14 15 34 7 33 20 28 32 22 21 31 23 29 24 25 8 9 10 11 12 26 27 28 100463 - 7500W Portable Generator Specifications Parts Diagram 24
Specifications 100463 - 7500W Portable Generator Parts List # Part Number Description Qty. # 1 36 1.6175.05 Nut M5 2 37 154.191002.00 Stator Cover 1 38 153.191200.21 Stator Assembly, Al, Ø190 x 158 mm, 1 39 2.08.070 Flange Bolt/Washer Assembly M10 x 280 1 40 153.191100.21 Rotor Assembly, Al, Ø190 x 158 mm 1 41 152.192300.01 Air Guide 1 42 1.5789.0608 Flange Bolt M6 x 8 2 1 2.06.006 Clamp Ø7 x Ø1 2 24.070030.00 Hole, Breather Tube 1 3 2.05.001 Clamp Ø8 x 6.
Specifications 100463 - 7500W Portable Generator # Part Number Description Qty. # 98 99 70 9.1000.150 Battery 12V15AH 1 71 152.200904.00 Pinch,Rubber 1 72 5.1900.024 Red Wire, 480 mm, Battery 1 73 152.200013.02.3 Jacket, Wire, Red 2 74 152.200013.02 Jacket, Wire, Black 1 75 5.1900.025 Black Wire, 320 mm, Battery 1 76 5.1870.008 Receptacle Cover,Receptacle 5-20R, Duplex 1 77 5.1120.027 Receptacle 5-20R, Duplex, CSA 1 78 5.1870.
112 89 2 97 1 115 98 114 99 3 102 103 104 105 91 106 107 12 4 24 100 101 5 25 108 6 7 26 109 110 8 9 10 12 11 30 111 90 27 28 29 91 31 89 87 12 13 88 14 32 86 96 63 85 17 33 66 118 65 15 16 64 95 67 70 93 69 18 34 68 94 19 35 71 113 72 92 75 20 16 12 36 30 73 74 76 78 2 37 77 116 21 79 22 38 46 81 45 80 47 82 23 50 23 39 49 84 48 83 51 52 12 44 117 53 55 66 85 57 43 42 41 54 56 40 67 58 69 71 5
Specifications 100463 - 7500W Portable Generator Engine Parts List # Part Number Description Qty. # Part Number Description Qty. 39 1.5789.0840 Flange Bolt M8 x 40 7 40 2.03.021.1 Washer Ø6.4 × Ø13 × 1, Black 1 41 45.110013.00 Shaft, Governor Gear 1 42 45.110100.00 Gear, Governor 1 43 21.110011.00 Clip, Governor Gear 1 44 45.110012.00 Bushing, Governor Gear 1 45 47.050200.00 Connecting Rod Assembly 1 1 21.061300.01.48 Handle, Recoil, Soft, Yellow 2 1.5789.
Specifications 100463 - 7500W Portable Generator # Part Number Description Qty. # Part Number Description Qty. 76 46.040004.00 Guide Plate, Push Rod 1 113 46.091000.03.2 Air Cleaner Assembly 1 77 46.040016.00 Shaft, Rocker Arm 1 114 46.061000.02 Recoil Assembly 1 78 46.040201.00 Retainer, Rocker Arm 1 115 45.125000.03 46.040009.00 1 Starter Motor Assembly 1 79 Rocker Arm, Intake Valve 116 46.040200.00 Rocker Arm Assembly 1 80 46.040018.
B Y L G R W ST ON OFF BLACK YELLOW BLUE GREEN RED WHITE 2 4 5 6 Br BROWN B/W BLACK WHITE W/G WHITE GREEN G/Y GREEN YELLOW W/L WHITE BLUE B/G BLACK GREEN 3 COMBINATION SWITCH 1 DCW EXW L + Y Y L L W B NO USE W R Y W L L R MW1 L SPARK PLUG ENGINE BLOCK GENERATOR BLOCK FW MW2 B B V Hz Br Br R R W G/Y B B R W/G B B/W B/W W R STARTER M W FUSE 10A W W L14-30R B RECTIFIER W 30A, 2P C.B.
Troubleshooting 100463 - 7500W Portable Generator TROUBLESHOOTING Problem Generator will not start. Generator will not start; Generator starts but runs roughly. Generator will not start electrically. Generator shuts down during operation. Generator cannot supply enough power or overheating. No AC output. Generator gallops. Cause Solution No fuel. Add fuel. Faulty spark plug. Replace spark plug. Unit loaded during start up. Remove load from unit. Low oil level.
WARRANTY* Other Exclusions CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY This warranty excludes: Warranty Qualifications To register your product for warranty and FREE lifetime call center technical support please visit: https://www.championpowerequipment.com/register To complete registration you will need to include a copy of the purchase receipt as proof of original purchase. Proof of purchase is required for warranty service. Please register within ten (10) days from date of purchase.
CHAMPION POWER EQUIPMENT, INC. (CPE) AND THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2020 small off-road engine (SORE) and engine powered equipment.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines (SORE). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Parts Description Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
