OWNER’S MANUAL AND OPERATING INSTRUCTIONS 20 Ton LOG SPLITTER MODEL NUMBER 100133 SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual. MADE IN CHINA REV 100133-20141211 12039 Smith Ave. Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
Have questions or need assistance? Do not return this product to the store! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more info: • Product Info & Updates • Frequently Asked Questions • Tech Bulletins • Product Registration – or – Call our Customer Care Team Toll-Free at: 1-877-338-0999 WARNING: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
100133 20 Ton LOG SPLITTER TABLE OF CONTENTS Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Portable Log Splitter. . . . . . . . . . . . . . . . . . . . . 1 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 This Booklet. . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGLISH 100133 Introduction Introduction Accessories Congratulations on your purchase of a Champion Power Equipment log splitter. CPE designs and builds log splitters to strict specifications. With proper use and maintenance, this log splitter will bring years of satisfying service. Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more, please visit our website at: www.championpowerequipment.
100133 ENGLISH Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 100133 Safety Rules WARNING Read this manual thoroughly before operating your log splitter. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. DANGER Log Splitter engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.
100133 ENGLISH DANGER Skin Injection Hazard. High pressure hydraulic oil can inject under your skin. Make sure all fittings are tightly secure before applying pressure. Relieve system of pressure before servicing. WARNING Towing Hazard ALWAYS check all local and state regulations regarding towing, licensing and lights before towing your log splitter. Review towing safety warnings in your towing vehicle manual. Drive safely. Be aware of the added length of the log splitter.
ENGLISH 100133 Safety Rules 5 Training Preparation 1. Read the Operator’s Manual completely before attempting to use this log splitter. 2. Do not allow anyone to operate your log splitter who has not read the Operator’s Manual or has not been instructed on the safe use of the log splitter. 3. Never allow children or untrained adults to operate this machine. 4. Many accidents occur when more than one (1) person operates the log splitter.
100133 ENGLISH Safety Rules Operation Maintenance and Storage 1. Before starting this log splitter, review all safety rules. Failure to follow these rules may result in serious injury to the operator or bystanders. 2. Be sure to confirm all hose connections and hose clamps are tight before each use. It is possible for connections to vibrate loose over time. 3. Never leave the machine unattended with the power source operating. 4.
ENGLISH 100133 Controls and Features Read this owner’s manual before operating your log splitter. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Log Splitter 4 2 3 5 10 1 6 9 7 8 11 13 7 12 (1) Log Catchers (8) Tires (2) Single-split Wedge (9) (3) Multi-split Wedge Control Valve Handle – Controls the movement of the thrust plate. (4) Hydraulic Cylinder – Converts hydraulic pressure into linear force.
100133 ENGLISH Assembly Your log splitter does require some assembly. If you have any questions regarding the assembly of your log splitter, call our help line at 1-877-338-0999. Please have your serial number and model number available. Open Shipping Crate 1. Set the shipping crate on a solid, flat surface 2. Carefully cut the shipping bands and remove lid of shipping crate. 3. Locate all hardware before beginning assembly. 1) Attach Beam to Axle Assembly 2) Install Wheels 1.
ENGLISH 100133 Assembly 3) Install the Tow Bar and Support Leg 4) Install the Hydraulic Hose (Tank) 1. Attach the tow bar to the bracket on the bottom of the splitting beam opposite the axle. Secure with two (2) M12x80 bolts and M12 lock nuts. (A) 1. Using a clamp d25, connect and secure the hydraulic hose to the back of the beam/base of the tank. (A) 2. Leave the other end of hose unconnected at this time. A A 2. Attach the support leg to the same bracket on the bottom of the splitting beam.
100133 ENGLISH Assembly 6) Install the Thrust Plate and Cylinder 7) Install the Hydraulic Hoses 1. Slide the thrust plate under the rails on the beam and push it to the front of the beam to make room for the cylinder. (A) 2. Remove the two cylinder retainer plates, M10x25 bolts, M10 washers and M10 lock washers on each side. (B) 3. Place the hydraulic cylinder into the mounting slots on the beam and slide all the way into the slots. (C) 4.
ENGLISH 100133 Assembly 8) Install the Multi-Wedge and Log Catchers 9) Install the Single Wedge and Log Catchers 1. Align the larger sized holes in the base of the of multi-wedge with the larger sized holes in the end of the beam. (A) 2. Secure the multi-wedge with four (4) M18x62 hex socket head bolts, ø18 washers, ø18 lock washers and M18 nuts. (A) 3. Tighten. Do not over tighten. 1. Align the larger sized holes in the base of the of single wedge with the larger sized holes in the end of the beam.
100133 ENGLISH Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil . Damage to the engine as a result of failure to follow these instructions will void your warranty . NOTE The recommended oil type is 10W-30 automotive oil . 1 . Place the log splitter on a flat, level surface . 2 . Remove oil fill cap/dipstick to add oil . 3 . Using a funnel add up to 0 .6 qt . (0 .6 L) of oil and replace oil fill cap/dipstick .
ENGLISH 100133 Assembly Add Fuel 1. Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. 2. DO NOT mix oil with fuel. 3. Clean the area around the fuel cap. 4. Remove the fuel cap. 5. Slowly add fuel to the tank. DO NOT OVERFILL. Fuel can expand after filling. A minimum of ¼ in. (6.4 mm) of space left in the tank is required for fuel expansion, more than ¼ in. (6.4 mm) is recommended.
100133 ENGLISH Assembly Add Hydraulic Oil Add Hydraulic Oil Cont’d. 1. Make sure the log splitter is on a flat, level surface. 2. Remove the R3/4 screw from the reducing elbow 25x20 on the side of the beam. (A) A B 3. Using a funnel, add up to 2.1 gal. (7.9 L) of hydraulic oil - 10W AW32, ASLE H-150, or ISO 32. 4. Check the hydraulic oil level using oil sight glass on the side of the beam. (B) 5. Replace and tighten the R3/4 screw. Do not over tighten. 6. Start Engine.
ENGLISH 100133 Operation Before Each Use Inspect the Log Splitter Log Splitter Location 1. Check the hydraulic oil level and visually inspect all hoses, attachments and cylinder for loose fittings, leaks, cracks, fraying or other damage. 2. DO NOT operate the log splitter if there is any indication of damage. 3. Inspect the engine and make sure the oil level is correct before operating.
100133 ENGLISH Log Splitter Location Cont’d. Operation Starting the Engine Cont’d. WARNING ALWAYS use the log splitter for its intended use. The log splitter should only be used to split wood logs, length wise with the grain. NEVER modify, alter or change the log splitter in anyway. Modifications will void the warranty. NEVER attach a rope, cable or other device to the control lever on the log splitter. DO NOT modify or change the engine and operating speeds or pressure settings.
ENGLISH 100133 Operation Log Splitter Operation Operation at High Altitude 1. ALWAYS wear ear and eye protection, protective clothing and safety gear. The density of air at high altitude is lower than at sea level. Engine power is reduced as the air mass and air-fuel ratio decrease. Engine power and output will be reduced approximately 3½% for every 1000 feet of elevation above sea level. This is a natural trend and cannot be changed by adjusting the engine.
100133 ENGLISH The owner/operator is responsible for all periodic maintenance . WARNING Never operate a damaged or defective log splitter . WARNING MAINTENANCE AND STORAGE Spark Plugs 1 . 2 . Remove the spark plug cable from the spark plug . Inspect the electrode on the plug . It must be clean and not worn to produce the spark required for ignition . 3 . Make certain the spark plug gap is 0 .7 - 0 .8 mm (0 .028 - 0 .031 in .) . Improper maintenance will void your warranty . 0.7 - 0.8 mm 0.028 - 0.
ENGLISH 100133 Maintenance and Storage Cleaning Storage Clear the debris from the beam, wedge and end plate. Use a damp cloth to clean exterior surfaces of the engine and log splitter. Use a soft bristle brush to remove excess dirt and oil. Use an air compressor (25 PSI) to clear dirt and small debris. Wipe all metal parts with an oily rag to help prevent rust and corrosion. Refer to the Maintenance section for proper cleaning instructions.
100133 ENGLISH Specifications Log Splitter Specifications Hydraulic Oil System –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– Oil capacity is 3.2 gallons (12.1 L). Use types 10W AW32, ASLE H-150, ISO32 or universal hydraulic fluid. Ram Force. . . . . . . . . . . . . . . . . . . . . . . . . 20 Ton Cycle Time, Max. . . . . . . . . . . . . . . . . . 18 seconds Hydraulic Tank Capacity. . . . . . . . . . 2.1 gal. (7.
21 41 15 15 40 41 39 15 27 37 37 23 29 23 29 36 27 77 37 39 37 28 26 38 29 30 29 29 31 32 25 23 24 22 33 35 25 21 Parts Diagram 21 15 20 19 15 15 32 33 31 16 34 18 15 1 43 9 2 17 14 44 10 45 3 46 (B) 42 15 5 23 24 25 12 15 12 11 4 15 51 52 53 13 6 29 29 68 8 67 47 50 5 53 66 54 TO(A) 56 52 51 49 48 49 72 73 TO(B) 62 57 55 52 51 65 69 70 71 64 63 53 7 58 61 46 60 59 (A) 74 73 75 76 Specifications ENGLISH
100133 ENGLISH Parts List # Part number Description Qty # Part number Description 1 PMJ22G-51 Control Valve "IN" Connector 1 39 PMJ22G-41 Safety Chain With Hook Qty 2 2 PMJ22J-19 Plate 1 40 PMJ22G-40 2 in.
137 23 1 133 132 108 131 130 138 11 2 14 129 128 3 127 4 126 5 134 15 6 135 7 20 16 136 8 21 125 9 10 22 23 17 20 11 18 24 112 99 12 25 112 99 79 19 124 46 79 123 122 13 26 27 45 44 43 42 41 40 28 29 42 121 120 119 118 117 30 116 50 49 48 47 31 11 51 32 109 33 53 54 108 111 112 113 114 115 55 107 34 52 56 106 110 140 35 57 36 58 104 59 61 62 105 103 60 69 63 37 64 68 65 66 70 38 71 67 72 74 1
100133 ENGLISH Engine Parts List # Part Number Description Qty # Part Number Description 1 1.5789.0608 Flange Bolt M6×8 5 72 21.040007.00 Retainer, Exhaust Valve Spring 1 2 22.061100.00.1 Recoil Starter Cover, Black 1 73 21.040001.00 Retainer, Intake Valve Spring (Up) 1 Qty 3 21.061005.00 Recoil Starter Spring 1 74 21.040008.00 Rotator, Exhaust Valve 1 4 2.10.003 Rope (Ø5×1550) 1 75 24.040202.00 Shaft, Rocker Arm 1 5 21.061001.01 Recoil Starter Reel 1 76 22.
ENGLISH 100133 TROUBLESHOOTING Problem Cause Solution Engine will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Low oil level Fill crankcase to the proper level Engine will not start; Engine starts but runs roughly Engine shuts down during operation Place log splitter on a flat, level surface Choke in the wrong position Adjust choke Spark plug wire loose Attach wire to spark plug Out of fuel Fill fuel tank Low oil level
100133 ENGLISH Warranty WARRANTY CHAMPION POWER EQUIPMENT 1 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
Champion Power Equipment, Inc. (CPE), The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
