OWNER’S MANUAL & OPERATING INSTRUCTIONS 4500 lb. Winch ATV/UTV Wireless Winch Kit MODEL NUMBER 14560 SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual. MADE IN CHINA REV 14560-20130415 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
FCC Statement if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: 1.
14560 4500 lb. Winch ATV/UTV Wirelss Winch Kit Table of Contents Introduction. . . . . . . . . . . . . . . . . . . . . 1 Performance Specifications. . . . . . . . . 14 Introduction. . . . . . . . . . . . . . . . . . . 1 Remote Battery. . . . . . . . . . . . . . . . 14 . . . . . . . . . . . . . . . . . . 1 Accessories. . . . . . . . . . . . . . . . . . . 1 Manual Conventions . . . . . . . . . . . . . . . . 2 Safety Rules . . . . . . . . . . . . . . . . . . . . 3 Controls and Features . . . . . . . . . .
ENGLISH 14560 Introduction Introduction Accessories Congratulations on your purchase of a Champion Power Equipment winch. CPE designs and builds winches to strict specifications. With proper use and maintenance, this winch will bring years of satisfying service. Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more about our covers, tree savers, hooks, fairleads, etc., please visit our web site at: www.championpowerequipment.
14560 ENGLISH Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 14560 Safety Rules WARNING Read this manual thoroughly before operating your winch. Failure to follow instructions could result in serious injury or death. WARNING Do not exceed the rated capacity. DANGER Do not use this winch for lifting or moving people or animals. DANGER Keep yourself and others a safe distance to the side of the cable when under tension. DANGER Never step over a cable or near a cable under load. WARNING The wire rope may break before the motor stalls.
14560 ENGLISH WARNING When re-spooling the cable, ensure that the cable spools in the under-wind position with the cable entering the drum from the bottom, not the top. To re-spool correctly, and while wearing gloves, keep a slight load on the cable while pushing the remote button to draw in the cable. Walk toward the winch not allowing the cable to slide through your hands. Do not let your hands get within 12” of the winch while re-spooling.
ENGLISH 14560 Controls and Features Read this owner’s manual before operating your winch. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Winch 1 2 3 4 5 9 10 15 12 6 14 11 7 13 8 (1) Motor – 1.6 HP 12V DC motor provides power to the planetary gear mechanism. (2) Braking System – Braking action is automatically applied to the winch drum when the winch motor is stopped and there is a load on the wire rope.
14560 ENGLISH Assembling the Winch This CPE 4500 lb. (2041 kg) winch is designed with a bolt pattern that is standard in this class of winch. Many winch mounting kits are available that utilize this bolt pattern for the most popular trucks, UTVs and ATVs. If you cannot find a kit locally, contact CPE and we will provide you with the name of a dealer. CAUTION Mounting bolts must be SAE grade 5 or better and torque to 34 ft. lbs. 1.
ENGLISH 14560 Assembly Wiring the Winch CAUTION NEVER route electrical cables across any sharp edges, through and/or near moving parts, or near parts that may become hot. CAUTION Battery cables should NOT be drawn taut. Leave some slack for cable movement. NOTE You may need to use a test light to locate a suitable wire. The wire should only have power when the key is in the ON position.
14560 ENGLISH Wiring the Winch (Wireless Use) Cont’d. Wiring the Winch (Wireless Use) Cont’d. 6. Locate the black and green wires running from the solenoid/contactor to the rocker switch. Find the bullet connectors on these wires located near the solenoid/contactor. 7. Plan a route for the wire harness between the antenna and these bullet connectors. 8. Pull apart the bullet connectors on the black and green wires identified in step 6 above. 9.
ENGLISH 14560 Assembly Wiring Diagram Negative (–) Blue Yellow Positive (+) Black Negative (–) Positive (+) To Switch And Remote Wiring (See Below) Red Switch Wiring Diagram Green Black Ignition Wire Red 9 REV 14560-20130415
Assembly 14560 ENGLISH Antenna Wiring Diagram Green Green Green To Black (-) terminal on the Solenoid/Contactor Black or White Black Black Ignition Wire Black Red Red 7.
ENGLISH 14560 Operation General Tips for Safe Operation Self Recovery Your 14560 winch is rated at a 4500 lb. capacity in first layer (max) when spooling the first rope layer on the drum. Overloads can damage the winch, motor and/or wire rope. For loads over 2,250 lbs. (1021 kg.) we recommend the use of the pulley block/snatch block to double the wire rope line. This will aid in two ways: Locate a suitable anchor such as a strong tree trunk or boulder. Always use a sling as an anchor point.
14560 ENGLISH Operation Winching Techniques A-Z Winching Techniques A-Z Cont’d. (a) Take time to assess your situation and plan your pull. (p) The vehicle to be winched should be placed in neutral and the emergency brake released. Only release the brake pedal when under full tension. Avoid shock loads to the winch. This can damage the winch, rope and vehicle. (b) Put on gloves to protect your hands. (c) Disengage the clutch to allow free- spooling and also save battery power.
ENGLISH 14560 Maintenance The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective winch. WARNING Improper maintenance will void your warranty. Complete all scheduled maintenance in a timely manner. Correct any issue before operating the winch.
14560 ENGLISH Specifications Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4500 lb. (2041 kg) Gear Reduction Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180:1 Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . Permanent Magnet 1.6 HP/1.2 kW (12V DC) Drum Size. . . . . . . . . . . . . . . . . . . . . . . 1.73” (D) x 3.15” (L) [44 mm (D) x 80 mm (L)] Cable . . . . . . . . . . . . . . . . . . . . . .
Specifications Parts Diagram 15 REV 14560-20130415 ENGLISH 14560
14560 ENGLISH # Parts List Part Number Description 1 456100-BF Motor Assembly Black Flat 1 2 450001 Coupling, I 1 3 450002 Spring,Coupling 1 4 450003 Coupling, II 1 5 410001 Spring 6 410200-BF Qty # Part Number Description Qty 37 300019 Washer Ø8, Flat 4 38 450021 Bolt M8 x 25 4 39 410019 Contactor 1 40 400011 Bolt M6 x 25 4 41 250002 Washer Ø6, Flat 4 1 42 400028 Washer Ø6, Locking 4 Drum Assembly Black Flat 1 43 400013 Nut M6,Locking 4 Tie Bar
ENGLISH 14560 Troubleshooting Problem Cause Solution Motor does not turn on Switch Assembly not connected properly Insert Switch Assembly all the way into the connector. Loose battery cable connections Tighten nuts on all cable connections. Contactor malfunctioning Tap contactor to loosen contacts. Apply 12 volts to coil terminals directly. A clicking indicates proper activation. Defective Switch Assembly Replace Switch Assembly.
14560 ENGLISH WARRANTY CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Effective September 1, 2006. Replaces all undated warranties and all warranties dated before September 1, 2006. Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase.
