OWNER’S MANUAL & OPERATING INSTRUCTIONS 3000 PSI / 2.5 GPM Trigger Start Portable ™ PRESSURE WASHER MODEL NUMBER 76522 SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual. MADE IN CHINA REV 76522-20120305 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
Have questions or need assistance? Do not return this product to the store! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more info: • Product Info & Updates • Frequently Asked Questions • Tech Bulletins • Product Registration – or – Call our Customer Care Team Toll-Free at: 1-877-338-0999 WARNING: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
76522 3000 PSI / 2.5 GPM Trigger Start™ Portable Pressure Washer Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Pressure Washer . . . . . . . . . . . . . . . . . . . . . . . . 1 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 This Booklet . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Manual Conventions . . . . . . . . . . . . . . . . . .
ENGLISH 76522 Introduction Introduction Accessories Congratulations on your purchase of a Champion Power Equipment pressure washer. CPE designs and builds pressure washers to strict specifications. With proper use and maintenance, this pressure washer will bring years of satisfying service. Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more about our accessories, please visit our web site at: www.championpowerequipment.
76522 ENGLISH Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 76522 Safety Rules WARNING Read this manual thoroughly before operating your pressure washer. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. DANGER Engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.
6522 ENGLISH DANGER Safety Rules WARNING Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
ENGLISH 76522 Controls and Features Read this owner’s manual before operating your pressure washer. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Pressure Washer 13 12 11 1 10 9 2 3 8 7 6 4 (1) High Pressure Hose Hanger – Used to hold high pressure hose when not in use. (7) Oil Filler Cap – Check and fill engine oil level. (8) Battery (2) Fuel Valve Knob (9) Utility Panel – See Power Panel Section.
76522 ENGLISH Controls and Features Utility Panel 1 2 3 4 5 (1) Ignition Switch – Used to start or stop the pressure washer. (4) Garden Hose Input – Used to connect water supply to unit. (2) Trigger Start™ Switch – Automatic ON/OFF technology. (5) Quick Connect Nozzle Storage – Used to store quick connect nozzles when not in use. (3) Quick Connect Hose Output – Used to easily connect and disconnect high pressure hose.
Controls and Features Trigger Start ™ Operation This pressure washer is equipped with a patent pending system that allows the operator to start and stop the engine using the pressure washer gun. When working at any distance from the machine, just pull the trigger to start the engine and release the trigger to stop the engine. There is no need to return to the machine to start and stop the engine. To activate the Trigger Start feature: 1. Connect and turn “ON” the water supply. 2.
76522 ENGLISH Controls and Features Parts Included Your 76522 Gasoline Powered Pressure Washer ships with the following parts: Wheel Kit –– –– –– –– –– –– –– –– –– –– –– 8” Wheel. . . . . . . . . . . . . . . . . . . . . Flange Bolt (M10x105 for Wheel) . . . . Bushing. . . . . . . . . . . . . . . . . . . . . . Flat Washer 10. . . . . . . . . . . . . . . . . Nut (M10) . . . . . . . . . . . . . . . . . . . .
ENGLISH 76522 Assembly Your pressure washer requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your pressure washer, call our help line at 1-877-338-0999. Please have your serial number and model number available. Install the Support Leg 1. Attach the support leg to the pressure washer frame with cap screws (M8x16) and nuts (M8). 2.
76522 ENGLISH Attach the Hose Hanger 1. Slide Hose Hanger over the top of frame (recoil side). 2. Align Hose Hanger with mounting points on frame. 3. Slide the bolt (M8x40) through the mount point on the frame. 4. Fasten securely with the M8 nut. Assembly Install the Hoses Attach the Pressure Gun 1. Attach the wand with nozzle to the gun. 2. Connect the high pressure hose to the outlet connection on the utility panel. 3. Connect the other end of the high pressure hose to the gun.
ENGLISH 76522 Assembly Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the pressure washer as a result of failure to follow these instructions will void your warranty. NOTE The recommended oil type is 10W-30 4-cycle automotive oil. 1. Place the pressure washer on a flat, level surface. 2. Remove oil fill cap/dipstick to add oil. 3. Add 0.63 qt. (0.
76522 ENGLISH Pressure Washer Location This pressure washer must have at least five feet of clearance from combustible material. Leave at least three feet of clearance on all sides of the pressure washer to allow for adequate cooling, maintenance and servicing. Place the pressure washer in a wellventilated area. DO NOT place the pressure washer near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces.
ENGLISH 76522 Operation Distance from Cleaning Surface The distance between the spray nozzle and the cleaning surface affects the impact force of the water. The impact force of the water increases as the nozzle is moved closer to the surface. You can vary the impact force by controlling 1. The nozzle’s fan pattern. 2. The nozzle’s angle to the cleaning surface. 3. The nozzle’s distance from the cleaning surface. Never use a narrow high impact stream on a surface that is susceptible to damage.
76522 ENGLISH Operating Tips CAUTION Never operate your pressure washer without water. CAUTION Never connect your pressure washer to a hot water supply. Connecting your pressure washer to a hot water source will significantly reduce the life of the pump and will void your warranty. CAUTION Running the unit for more than one minute without spraying water causes heat to build up in the pump. In the event that the pump gets too hot, a thermal relief valve will open to release the hot water.
ENGLISH 76522 MAINTENANCE AND STORAGE The owner/operator is responsible for all periodic maintenance . WARNING Never operate a damaged or defective pressure washer . WARNING Oil Cont’d. NOTE Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole . If using the dipstick to check oil level, DO NOT screw in the dipstick while checking . Improper maintenance will void your warranty .
76522 ENGLISH Maintenance and Storage Cleaning Pressure Washer Maintenance CAUTION DO NOT spray engine with water. Water can contaminate the fuel system. Use a damp cloth to clean exterior surfaces of the engine. Use a soft bristle brush to remove dirt and oil. Use an air compressor (25 PSI) to clear dirt and debris from the engine. Adjustments CPE recommends that you contact our service line at 1-877-338-0999 for all other service and/or adjustment needs.
ENGLISH 76522 Maintenance and Storage NOTE Ignition switch should be in the “OFF” position while pulling the recoil cord, and performing storage maintenance steps. Storage For long-term storage, please follow these guidelines. Engine Storage 1. Allow the engine to cool completely before storage. 2. Clean the engine according to the instructions in the Maintenance section. 3. Drain all fuel completely from the fuel line and carburetor to prevent gum from forming. 4.
76522 ENGLISH Specifications Spark Plugs Engine Specifications –– –– –– –– Model. . . . . . . Displacement. . Type . . . . . . . . Start Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66562 . . . . . 196cc 4-Stroke OHV . . . .
Specifications Parts Diagram 19 REV 76522-20120305 ENGLISH 76522
76522 ENGLISH Parts List # Part Number Description Qty # Part Number Description 1 GB819 M5×10 Screw M5×10 2 46 819.250102.09 Connector(G1/2-M18×1) 2 ST02FD-04120000CARB 47 819.250008.00 Pump Controler 48 07.016001.10 O-Ring,Rubber φ16×φ2.65 3 ST168FD-1070400CARB Reversal Valve 1 49 819.250102.11 Connector(G1/2) 4 ST160F-1070007 Clamp 06.195001.10 Clamp 5 168.070014.01 Pipe,Reversal Valve 51 819.250102.05 Right Angle Connector (M22-M22) 6 168.070100.
21 REV 76522-20120305 1 89 89 17 108 18 2 19 3 15 16 4 5 20 6 122 7 8 9 10 121 25 21 23 12 13 14 26 27 28 29 30 31 22 24 120 32 35 36 33 1 37 34 54 119 49 50 51 26 52 53 118 117 59 109 64 63 123 42 107 60 61 62 12 108 116 38 12 39 40 41 55 56 57 58 51 54 103 105 77 124 125 43 44 45 72 126，127 128 47 1 92 93 90 97 98 91 48 25 11 88 87 86 85 84 83 82 80 81 79 78 74 75 73 76 46 71 70 69 68 67 66 65 106 104 115 114 113 112 111 110 99 94
76522 ENGLISH # Part Number Description Qty # Part Number Description 1 GB5789--86-FB6-8 Flange bolt M6*8 6 68 ST168F--1050200 ring,oil 1 2 ST160F--1061100-Q Recoil starter cover 1 69 ST168F--1050006 ring,second 1 3 ST160F--1061005 Recoil starter spring 1 70 ST168F--1050007 ring,first 1 4 ST160F--1061009 Recoil starter rope 1 71 ST168F-2-1030009-G gasket,cylinder head 1 5 ST160F--1061001-A Recoil starter reel 1 72 152FMD--1001007 Dowel pin 10*16 2 6 ST188F-106
ENGLISH 76522 Troubleshooting Problem Cause Solution Pressure washer will not start No fuel Add fuel Faulty spark plug Replace spark plug Low oil level Fill crankcase to the proper level Place pressure washer on a flat, level surface Choke in the wrong position Adjust choke Pressure washer will not start; Pressure washer starts but runs roughly Spark plug wire loose Attach wire to spark plug Pressure washer gallops Engine governor defective Contact the help line Unit does not reach high p
76522 ENGLISH Warranty WARRANTY CHAMPION POWER EQUIPMENT 1 YEAR LIMITED WARRANTY Effective September 1, 2006. Replaces all undated warranties and all warranties dated before September 1, 2006. Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase.
Champion Power Equipment, Inc. (CPE), The California Air Resources Board (CARB) and the United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
