CPSE 1.5, 2 & 3HP Submersible Sewage No: CPSE3 - 04/15 CPSE1524, CPSE1544, CPSE2094, CPSE3024, CPSE3044 1750 RPM • 60 Hz C h a m p i o n P u m p C o m p a n y , I n c • P. O . B o x 5 2 8 • A s h l a n d , O H 4 4 8 0 5 P h o n e 4 1 9 - 2 8 1 - 4 5 0 0 • t o l l f r e e 8 0 0 - 6 5 9 - 4 4 9 1 • f a x 4 1 9 - 6 1 6 - 11 0 0 www.championpump.
General Safety Information Before installation, read the following instructions carefully. Failure to follow instruction and Safety information could cause serious bodily injury, death and/or property damage. Each Champion pump is individually factory tested to insure proper performance. Closely following these instructions will eliminate potential operating problems, assuring years of trouble-free service. • Risk of electric shock.
Specifications DISCHARGE LIQUID TEMPERATURE MOTOR HOUSING VOLUTE IMPELLER SOLIDS HANDLING SHAFT SEALPLATE SQUARE RINGS HARDWARE SEAL UPPER BEARING LOWER BEARING POWER CORD MOTOR SINGLE PHASE THREE PHASE 3” NPT Female, Vertical bolt on flange 104°F Continuous Cast Iron, Class 30 Cast Iron, Class 30 2 vane open type, Cast Iron, Class 30 2-1/2” spherical Stainless steel Cast Iron, Class 30 Buna-N Stainless steel Inboard, Single mechanical, Oil Filled Silicon Carbide Single row, ball, oil lubricated Single
Dimensions For Models: CPSE1594, 1544, 2094 & 2044 For Models: CPSE1524, 2024, 3094, 3034, 3044 4 C h a m p i o n P u m p C o m p a n y , I n c • P. O .
Performance C h a m p i o n P u m p C o m p a n y , I n c • P. O .
Receiving & Installation Receiving Inspection Installation Liquid Level Controls Upon receiving the pump, it should be inspected for damage or shortages. If damage has occurred, file a claim immediately with the company that delivered the pump. If the manual is removed from the packaging, do not lose or misplace. These pumps are recommended for use in a sump, basin or lift station. The sump, basin or lift station shall be sealed and vented in accordance with local plumbing codes.
Installation & Service IMPORTANT ! - The overload will then automatically reset and start the pump up after the motor cools to a safe temperature. In the event of an overload, the source of this condition should be determined and corrected immediately. a). Inspect motor chamber for oil level and contamination. b). Inspect impeller and body for excessive build-up or clogging. c). Inspect motor, bearings and shaft seal for wear or leakage.
Service Pressure Test (If oil has been drained) Remove pipe plug (20) from housing (4). Apply pipe sealant to pressure gauge assembly and tighten into hole. Pressurize motor housing to 10 P.S.I. Use soap solution around the sealed areas and inspect joints for “air bubbles”. If, after five minutes, the pressure is still holding constant, and no “bubbles” are observed, slowly bleed the pressure and remove the gauge assembly. Replace oil. Leek must be located and repaired if pressure does not hold.
Service Shaft Seal: 13. Unscrew conduit bushing (29) from seal plate (3) and lift motor rotor, shaft, bearing (8), rotating member of seal (6), washer (30) and conduit bushing (29) from seal plate (3). See Figure 3. 14. Remove seal parts (6) from shaft. Examine all seal parts, if seal faces show signs of wear, uneven wear pattern, chips or scratches replace entire seal. DO NOT interchange seal components, replace the entire shaft seal (6).
Pump Wiring Schematics Models - CPSE1524, 2024, 3024, 3094 & 3044 16. Pull wires through large opening in motor housing (4) an connect wires with cord (22) in Conduit box (33) per schematic in Figure 5. 17. Refill with cooling oil and place o-ring (35) and conduit box (33)onto motor housing (4). Place cap screws (36) and washers (37) through conduit box into motor housing and tighten to 16 ft lbs.
Repair Parts For Repair Part Please supply: Model Number and MFG Date as shown on Name Plate, and Part Description and Part Number as shown on Parts List. CPSE1594, 1544, 2094, 2044 Figure 6 C h a m p i o n P u m p C o m p a n y , I n c • P. O .
Repair Parts CPSE1594, 1544, 2094, 2044 For Repair Part Please supply: Model Number and MFG Date as shown on Name Plate, and Part Description and Part Number as shown on Parts List. Figure 7 12 C h a m p i o n P u m p C o m p a n y , I n c • P. O .
Parts List For Repair Part Please supply: Model Number and MFG Date as shown on Name Plate, and Part Description and Part Number as shown on Parts List. CPSE1594, 1544, 2094, 2044 Ref. No. Qty 1 1 2 1 3 1 Seal Plate PF03180012 4 1 Motor Housing PF03100002 5 1 Discharge Flange PF03060014 6 1 6 Shaft Seal - Silicon Carbide PF31030152 7 1 Motor #119, 1.
Repair Parts CPSE1524, 2024, 3024, 3094, 3044 For Repair Part Please supply: Model Number and MFG Date as shown on Name Plate, and Part Description and Part Number as shown on Parts List. Figure 8 14 C h a m p i o n P u m p C o m p a n y , I n c • P. O .
Parts List For Repair Part Please supply: Model Number and MFG Date as shown on Name Plate, and Part Description and Part Number as shown on Parts List. CPSE1524, 2024, 3024, 3094, 3044 Figure 9 C h a m p i o n P u m p C o m p a n y , I n c • P. O .
Parts List CPSE1524, 2024, 3024, 3094, 3044 For Repair Part Please supply: Model Number and MFG Date as shown on Name Plate, and Part Description and Part Number as shown on Parts List. Ref. No.
Parts List For Repair Part Please supply: Model Number and MFG Date as shown on Name Plate, and Part Description and Part Number as shown on Parts List. CPSE1524, 2024, 3024, 3094, 3044 Ref. No. Qty Description 29 1 6 Conduit Bushing PF31190021 30 1 6 Washer Bushing PF91010054 31 2 Screw 1/2-13 x 1.75” Lg, Stainless 32 1 Lockwasher 1/2” Stainless 33 34 1 1 35 1 6 36 4 Cap screw 1/4-20 x 1” Lg Stainless 37 4 Lockwasher 1/4” Stainless 38 39 40 8 6 1.
Trouble Shooting Chart Risk of electric shock. Always disconnect the pump from the power source before handling inspections or repairs. Symptom Possible Cause(s) Corrective Action Pump will not run 1. Poor electrical connection, blown fuse, tripped breaker or other interruption of power; improper power supply 2. Motor or switch inoperative (go to manual operation) 2a. Float movement restricted 2b. Switch will not activate pump or is defective 2c. Defective motor 3.
Notes: C h a m p i o n P u m p C o m p a n y , I n c • P. O .
LIMITED WARRANTY MANUFACTURER EXPRESSLY DISCLAIMS LIABILITY FOR SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES OR BREACH OF EXPRESSED OR IMPLIED WARRANTY; AND ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND OF MERCHANTABILITY SHALL BE LIMITED TO THE DURATION OF THE EXPRESSED WARRANTY. Some states do not allow limitations on the duration of an implied warranty, so the above limitation may not apply to you.
Start-Up Report / Warranty Registration Please fill out the following questions as completely and accurate as possible. Please mail to Champion Pump Company, Inc. – P. O. Box 528 – Ashland, OH 44805. REPORTS THAT ARE NOT RETURNED CAN DELAY OR VOID WARRANTY.
