OWNER’S MANUAL AND OPERATING INSTRUCTIONS 20 Ton LOG SPLITTER MODEL NUMBER 92050 SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual. MADE IN CHINA REV 92050-20160225 12039 Smith Ave. Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back within this range before operation.
92050 20 Ton LOG SPLITTER TABLE OF CONTENTS Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Portable Log Splitter. . . . . . . . . . . . . . . . . . . . . 1 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 This Booklet. . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Manual Conventions. . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Rules. . . . . . . . . . . . . . . . . . . . . . .
ENGLISH 92050 Introduction Introduction Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
92050 ENGLISH Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 92050 Safety Rules WARNING Read this manual thoroughly before operating your log splitter. Failure to follow instructions could result in serious injury or death. DANGER Log Splitter engine exhaust contains carbon monoxide, a colourless. odourless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately. Operate log splitter outdoors only in a well ventilated area.
92050 ENGLISH DANGER Skin injection hazard. High-pressure hydraulic oil can inject under your skin. Make sure all fittings are tightly secure before applying pressure. Relieve system of pressure before servicing. WARNING Towing hazard ALWAYS check all local and state regulations regarding towing, licensing and lights before towing your log splitter. Review towing safety warnings in your towing vehicle manual. Drive safely. Be aware of the added length of the log splitter.
ENGLISH 92050 Safety Rules 5 Training Preparation 1. Read the Operator’s Manual completely before attempting to use this log splitter. 2. Do not allow anyone to operate your log splitter who has not read the Operator’s Manual or has not been instructed on the safe use of the log splitter. 3. Never allow children or untrained adults to operate this machine. 4. Many accidents occur when more than one (1) person operates the log splitter.
2050 ENGLISH Safety Rules Operation Maintenance and Storage 1. Before starting this log splitter, review all safety rules. Failure to follow these rules may result in serious injury to the operator or bystanders. 2. Be sure to confirm all hose connections and hose clamps are tight before each use. It is possible for connections to vibrate loose over time. 3. Never leave the machine unattended with the power source operating. 4.
ENGLISH 92050 Controls and Features Read this owner’s manual before operating your log splitter. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Log Splitter 5 4 3 6 2 7 8 1 9 11 10 12 7 (1) 5.1 cm (2 in.) Ball Coupler – For towing the log splitter behind your vehicle. (7) Log Catchers (8) Fenders (2) Hydraulic Cylinder – Bore 10 cm (3.9 in.) x 57.5 cm (22.6 in.) stroke. Rated to 3600 psi.
92050 ENGLISH Assembly Your log splitter is requires some assembly. If you have any questions regarding the assembly of your log splitter, call our help line at 1-877-338-0999. Please have your serial number and model number available. Open Shipping Crate 1. Set the shipping crate on a solid, flat surface 2. Carefully cut the shipping bands and remove lid of shipping crate. 3. Locate all hardware before beginning assembly. 1) Install the Tow Bar 1.
ENGLISH 92050 Assembly 5) Install the Cylinder and Wedge 3) Install the Beam Cont’d. CAUTION Beam is heavy. Use at least 2 people when lifting or moving the beam. 1. Place the wedge on the beam between the cylinder mounts and slide it forward into the rails. (A) 2. Remove the cylinder mounting plates. (A) A B 3. Slowly lift the front of the tow bar to roll the frame toward the beam and carefully align the pivot holes on the bottom of the beam and the top of the hydraulic oil tank. 4.
92050 ENGLISH Assembly 6) Install the Engine and Hoses 7) Install the Log Catchers 1. Attach the engine/pump to the engine mounting plate on the hydraulic oil tank. (A) 2. Place O-ring into the outlet fitting on the top of the pump. (A) 1. Attach log catcher (1) to side of beam with four M10x15 bolts (2), four M10 lock washers (3), and four M10 washers (4). 2. Repeat step 1 for the other side. A 3.
ENGLISH 92050 Assembly Add Engine Fuel 1. Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. 2. DO NOT mix oil with fuel. 3. Clean the area around the fuel cap. 4. Remove the fuel cap. 5. Slowly add fuel to the tank. DO NOT OVERFILL. Fuel can expand after filling. A minimum of 6.4 mm (¼ in.) of space left in the tank is required for fuel expansion, more than 6.4 mm (¼ in.) is recommended.
92050 ENGLISH or k Horizontal Operating Position Zo e n 1. Check the hydraulic oil level and visually inspect all hoses, attachments and cylinder for leaks, cracks, fraying or other damage. 2. DO NOT operate the log splitter if there is any indication of damage or oily residue. 3. Inspect the engine and make sure the oil level is correct before operating. If the engine is equipped with a spark arrestor, clean and inspect it regularly (follow spark arrestor maintenance schedule). 4.
ENGLISH 92050 Operation Log Splitter Location Cont’d. WARNING ALWAYS use the log splitter for its intended use. The log splitter should only be used to split wood logs, length wise with the grain. NEVER modify, alter or change the log splitter in anyway. Modifications will void the warranty. NEVER attach a rope, cable or other device to the control lever on the log splitter. DO NOT modify or change the engine and operating speeds or pressure settings. These changes can cause safety issues.
92050 ENGLISH Operation Log Splitter Operation 1. ALWAYS wear ear and eye protection, protective clothing and safety gear. 2. Block tires and put both support legs in the DOWN position to prevent unintended movement of the log splitter during operation. 3. Set log splitter in either the horizontal or vertical position. NOTE HORIZONAL position is used for lighter logs that can easily be loaded onto the beam.
ENGLISH 92050 Maintenance and Storage The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective log splitter. WARNING Spark Plugs 1. Remove the spark plug cable from the spark plug. 2. Inspect the electrode on the plug. It must be clean and not worn to produce the spark required for ignition. 3. Make certain the spark plug gap is 0.6 - 0.8 mm (0.024 - 0.031 in.). Improper maintenance will void your warranty. 0.6 - 0.8 mm (0.024 - 0.
92050 ENGLISH Maintenance and Storage Maintenance Schedule Storage Follow the service intervals indicated in the schedule below. Service your log splitter more frequently when operating in adverse conditions. Contact our help line at 1-877-338-0999 to locate the nearest Champion Power Equipment authorized service dealer for your log splitter or engine maintenance needs. Refer to the Maintenance section for proper cleaning instructions.
ENGLISH 92050 TROUBLESHOOTING Problem Cause Solution Engine will not start. No fuel. Add fuel. Faulty spark plug. Replace spark plug. Unit loaded during startup. Remove load from unit. Low oil level. Fill crankcase to the proper level. Engine will not start; Engine starts but runs roughly. Engine shuts down during operation. Place log splitter on a flat, level surface. Choke in the wrong position. Adjust choke Spark plug wire loose. Attach wire to spark plug Out of fuel.
92050 ENGLISH Log Splitter Specifications Ram Force. . . . . . . . . . . . . . . . . . . . . . . . . 20 Ton Max Cycle Time . . . . . . . . . . . . . . . . . . 17 seconds Hydraulic Tank Capacity. . . . . . . . . . . 15.1 L (4 gal.) Max Log Length . . . . . . . . . . . . 60.3 cm (23.8 in.) Max Log Weight . . . . . . . . . . . . . . . 45 kg (100 lb.) Coupler Ball Size. . . . . . . . . . . . . . . . 5.1 cm (2 in.) Tire Size . . . . . . . . . . . . . . . . . . . 40.6 cm (16 in.) Max towing speed. . . . . . . .
19 4 5 22 23 21 20 27 5 24 26 25 19 4 28 Parts Diagram 18 29 46 45 11 44 67 77 34 33 35 36 37 38 33 40 41 37 36 39 47 12 68 32 51 48 49 50 TO(D) 72 70 69 38 71 37 36 42 TO(B) TO(C) 17 TO(A) 16 14 13 31 30 13 15 12 (A) 11 10 21 43 9 (B) 8 5 54 (F) 5 65 4 38 37 36 53 TO(F) 52 66 (C) 6 7 55 (D) 64 63 (E) TO(E) 3 80 62 75 2 61 74 73 60 79 1 58 78 75 76 74 59 58 57 56 Specifications ENGLISH 92050 Parts Diagram
92050 ENGLISH # Part Number Description # Part Number Description 1 PMJ22J-02-00 Beam Qty 1 41 ASME B18.2.1 1996 Bolt 5/16 in. - 24×1 in. 4 2 GB/T 5782-2000 BOLT M12×75 (12.9) 1 42 PMJ22G-29 Engine Bushing 1 3 PMJ22J-04-00 Wedge Slide 1 43 TC7Q002 Engine 1 4 GB/T 95-2000 Washer ø12 7 44 GB/T 1096-1979 Flat Key 5x5 GB/T 889.
Specifications Engine Parts Diagram 21 ENGLISH 92050
92050 ENGLISH # Part Number Description Qty # Part Number Description 1 B057890006001670X Flange Bolt M6×16,White 4 68 14311-LC90-0000CD Dipstick Assembly 1 2 11221-LC90-0500 Valve Cover 1 69 B057890008003270X Flange Bolt M8×32,White 7 3 12104-KB01-0200 Breather Hose Assembly 1 70 12007-LG10-0700 Crankcase 1 4 90229-KB01-0400 Valve Cover Gasket 1 71 91302-91001516000 Washer 2 5 15400-LC90-0001 Rocker Arm Assembly 2 72 91103-KB01-0000 Oil Drain Plug 2 6 15414-K
WARRANTY WARRANTY* CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Other Exclusions This warranty excludes: –– Cosmetic defects such as paint, decals, etc. –– Wear items such as filter elements, o-rings, etc. Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase.
Champion Power Equipment, Inc (CPE) and Environment and Climate Change Canada (ECCC) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with Environment and Climate Change Canada (ECCC) emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: CPE is pleased to explain the Emission Control Systems Warranty on your 2016 small off-road engine. New engines must be designed, built and equipped, at the time of sale, to meet ECCC regulations for small non-road engines.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. Emission Control System Warranty (ECS Warranty): 1. APPLICABILITY: The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Fuel Metering System Air Induction System Ignition System Exhaust System Miscellaneous Parts Evaporative Emissions Parts description Fuel regulator, carburetor and internal parts Air cleaner, intake manifold Spark plug and parts, magneto ignition system Exhaust manifold, catalytic converter Tubing, fittings, seals, gaskets, and clamps associated with these listed system
