OPERATOR'S MANUAL MODEL #100250 37 Ton Full Beam Log Splitter REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
100250 - 37 Ton Full Beam Log Splitter TABLE OF CONTENTS Introduction.................................................... 3 Table of Contents Maintenance................................................. 24 Cleaning the Log splitter................................ .......... 24 Changing the Engine Oil................................ .......... 24 Safety Definitions........................................... 3 Cleaning and Adjusting the Spark Plug(s)........................
Introduction 100250 - 37 Ton Full Beam Log Splitter INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. The purpose of safety symbols is to attract your attention to possible dangers.
Important Safety Instructions 100250 - 37 Ton Full Beam Log Splitter IMPORTANT SAFETY INSTRUCTIONS WARNING Cancer and Reproductive Harm – www.P65Warnings.ca.gov DANGER WARNING Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
100250 - 37 Ton Full Beam Log Splitter WARNING Before removing the pin installed into the front support leg make sure hitch is installed onto vehicle. Releasing the pin before will cause support leg to slide up and possibly cause injury. Important Safety Instructions CAUTION Improper treatment or use of the log splitter can damage it, shorten its life and void your warranty. Use the log splitter only for intended uses. Operate only on level surfaces. WARNING Skin Injection Hazard.
Important Safety Instructions 100250 - 37 Ton Full Beam Log Splitter Fuel Safety When transporting or servicing the log splitter: DANGER Make certain that the fuel valve is in the OFF position, the gasoline tank is empty. GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE. Disconnect the spark plug wire. Fire or explosion can cause severe burns or death. Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
100250 - 37 Ton Full Beam Log Splitter Important Safety Instructions 8. Keep the operator zone and adjacent area clear for safe, secure footing. 3. Never leave the machine unattended with the power source operating. 9. If your log splitter is equipped with an internal-combustion engine and intended for use near any unimproved forest, brush, or grass covered land, the engine exhaust should be equipped with a spark arrestor. Make sure you comply with local, state, and federal codes.
Important Safety Instructions 100250 - 37 Ton Full Beam Log Splitter Safety and Dataplate Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement. B C A D Top Back LABEL DANGER DESCRIPTION PELIGRO DANGER A 1117-L-SF-A Safety Symbols B LPN 1117-L-SF Rev A Size 190 x 44 mm UNLEADED FUEL ONLY. Minimum octane rating of 85.
Important Safety Instructions 100250 - 37 Ton Full Beam Log Splitter Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product. Eye and Ear Protection.
0250 - 37 Ton Full Beam Log Splitter SYMBOL Important Safety Instructions MEANING Always keep feet away from the wedge and the ram. Moving parts can crush or cut. Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface Open Flame alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from smoking, open flames, sparks, pilot lights, heat, and other ignition sources. Hold logs on sides when loading.
Important Safety Instructions 100250 - 37 Ton Full Beam Log Splitter Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING SYMBOL MEANING STOP or OFF Fuel Gauge: Full Fuel/Gasoline Valve ON/OFF Fuel Gauge: Empty Quickstart Label Symbols Some of the following symbols may be used on this product.
Controls and Features 100250 - 37 Ton Full Beam Log Splitter CONTROLS AND FEATURES Read this operator’s manual before operating your log splitter. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Log Splitter 4 5 6 7 3 8 2 12 11 13 1 10 9 14 1. 2 in. (5.1 cm) Ball Coupler – For towing the log splitter behind your vehicle. 2. Mounting Plates – Holds hydraulic cylinder in place. 3.
Controls and Features 100250 - 37 Ton Full Beam Log Splitter Engine 11 1 10 2 9 3 4 5 8 7 6 1. Muffler 7. Oil Drain Bolt – Used to drain the oil from the engine. 2. Air Filter – Protects the engine by filtering dust and debris from the intake air. 8. Oil Fill Cap/Dipstick – Used to check and fill oil level. 9. Gasoline Tank – 0.8 gal. (3.1 L) 3. Choke – Used to start the engine. 10. Gasoline Gauge 4. Fuel Valve – Used to turn fuel supply on and off to engine. 11.
Controls and Features 100250 - 37 Ton Full Beam Log Splitter Parts Included Part Part Qty. Hardware Needed Castle Nut Wheels Tow Bar Support Leg Beam Cylinder Wedge External Hydraulic Oil Filter 2 1 1 1 1 1 Hardware Qty.
Assembly 100250 - 37 Ton Full Beam Log Splitter ASSEMBLY Your log splitter requires some assembly. 25 If you have any questions regarding the assembly of your log splitter, call our help line at 1-877-338-0999. Please have your serial number and model number available. 29 24 Open Shipping Crate 1. Set the shipping crate on a solid, flat surface 27 2. Carefully cut the shipping bands and remove lid of shipping crate. 3. Locate all hardware before beginning assembly.
100250 - 37 Ton Full Beam Log Splitter Assembly 17 18 4) Install the Support Leg 1. Insert the support leg (67) into the leg holder on the tow bar and secure with pin (66) and R-pin (38). 66 38 FIG B FIG A 4. Pivot the beam to the horizontal position and secure it with the lock pin (37) and R-clip (38) through the tow bar. 67 38 37 WARNING 5) Install the Beam 1. Stand the beam (1) vertical on the foot plate. 2. Roll the tank into position so the pivot holes of the tank and beam are aligned.
Assembly 100250 - 37 Ton Full Beam Log Splitter NOTICE The cylinder rod may need to be rotated slightly in order to properly align the wedge. Insert a screwdriver into the bolt hole in the cylinder rod and slowly rotate as needed. 7) Install the Engine and Hoses Suction Hose 5. Using the provided d32 hose clamps (40), connect one end of the clear oil hose (60) to the hydraulic oil tank (A) just beneath the engine and the other end to the pump inlet on the bottom of the pump (B).
Assembly 100250 - 37 Ton Full Beam Log Splitter MAX 19 OIL DIP STICK NOTICE Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. 8) Install the Log Catchers 1. Attach log catcher (23) to side of beam with four M10×15 bolts (20), M10 lock washers (21), and M10 washers (22). 2. Repeat step 1 for the other side. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking.
Assembly 100250 - 37 Ton Full Beam Log Splitter CAUTION Recommended Engine Oil Type 10W-30 5W-30 Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. 10W-40 DO NOT light cigarettes or smoke when filling the tank. 5W-30 Synthetic °F -20 °C -28.9 0 -17.8 20 -6.7 40 4.4 60 15.6 80 26.7 100 37.8 120 48.9 Ambient temperature NOTICE Weather will affect engine oil and engine performance.
Operation 100250 - 37 Ton Full Beam Log Splitter OPERATION Add Hydraulic Oil 1. Make sure the log splitter is on a flat, level surface. 2. Remove the oil plug from the oil tank. (A) 3. Add 5 gal. (18.9 L) of hydraulic oil - see specification section for types of acceptable oil. 4. Check the hydraulic oil level using the oil sight glass. Oil level should visibly fill the glass sight. (B) Before Each Use Inspect the Log Splitter 1.
Operation 100250 - 37 Ton Full Beam Log Splitter 2. Standing alongside the hydraulic ram, (opposite side from the engine) firmly grasp the handle on the beam and lift upward while pushing the beam back until upright. (Caution, beam is heavy.) VERTICAL OPERATING POSITION Towing Log Splitter Safety 1. Always check local, state or provincial regulations regarding towing, licensing and lights before towing your log splitter. Review towing safety warnings in your towing vehicle manual. 2.
Operation 100250 - 37 Ton Full Beam Log Splitter 3. Move the choke lever to the “CHOKE” position. NOTICE If the engine starts but does not run make certain that the log splitter is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold. Stopping the Engine In an emergency, turn the engine switch to the “OFF” position. 4.
Operation 100250 - 37 Ton Full Beam Log Splitter Log Splitter Operation 1. ALWAYS wear ear and eye protection, protective clothing and safety gear. 2. Block tires and ensure support leg is secure to prevent unintended movement of the log splitter during operation. 3. Set log splitter in either the horizontal or vertical position. NOTICE HORIZONTAL position is used for lighter logs that can easily be loaded onto the beam.
Maintenance 100250 - 37 Ton Full Beam Log Splitter MAINTENANCE Changing the Engine Oil Make certain that the log splitter is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors. Inspect all air vents and cooling slots to ensure that they are clean and unobstructed. Change oil when the engine is warm.
Maintenance 100250 - 37 Ton Full Beam Log Splitter Cleaning the Air Filter 1. Using your finger, pry the outer tab up slightly and lift the air filter cover above the tab lock position. 1. Begin with the cylinder retracted and the engine fuel valve in the “OFF” position. 2. Release any stored pressure by moving the valve lever forward and backward several times. 3. Place a container under the hydraulic tank. Make sure it is large enough to hold the contents of the tank.
Maintenance 100250 - 37 Ton Full Beam Log Splitter – Using a large wrench, unscrew the fitting from the tank to expose the internal tank filter. – Check for any debris on the screen. Using a clean towel or air gun, carefully remove any debris. NOTICE Maintenance Schedule Follow the service intervals indicated in the following maintenance schedule. Service your log splitter more frequently when operating in adverse conditions.
100250 - 37 Ton Full Beam Log Splitter Storage STORAGE Refer to the Maintenance section for proper cleaning instructions. Log Splitter Storage 1. The log splitter needs to be cool for at least 5 minutes before storing. 2. Clean the log splitter before storage according to the Maintenance section. 3. Retract the wedge to protect the rod from corrosion. 4. Wipe the beam and wedge with an oily rag to prevent rust and corrosion. Engine Stored for Less than 30 Days 1.
Specifications 100250 - 37 Ton Full Beam Log Splitter SPECIFICATIONS NOTICE Log Splitter Specifications Ram Force..................................................... 37 Ton Weather will affect engine oil and engine performance. Change the type of engine oil used based on weather conditions to suit the engine needs. Cycle Time............................................... 16 seconds Hydraulic Tank Capacity.............................. 5 gal (18.9 L) Max Log Length..................................
100250 - 37 Ton Full Beam Log Splitter Specifications Important Message About Temperature Your product is designed and rated for continuous operation at ambient temperatures up to 104°F (40°C). When your product is needed it may be operated at temperatures ranging from 2°F (-10°C) to 122°F (50°C) for short periods of time. If exposed to temperatures outside this range during storage, it should be brought back within this range before operation.
20 21 22 24 25 23 26 1 2 3 27 4 26 29 28 5 56 7 34 37 30 33 8 9 14 13 32 3 2 31 36 16 56 10 11 12 35 15 38 13 62 63 61 47 57 40 58 7 60 56 39 41 42 54 53 19 40 55 56 18 17 64 43 68 66 65 45 44 52 51 50 49 67 46 38 22 48 68 22 59 6 100250 - 37 Ton Full Beam Log Splitter Specifications Parts Diagram 30
Specifications 100250 - 37 Ton Full Beam Log Splitter Parts List # Part Number Description Qty 1 PMJ37N-02-00 Beam 1 2 G889.1-2000-M12 Lock Nut M12 5 3 G95-2000-12 Washer Ø12 5 4 PMJ37N-04-00 Wedge Slide 1 5 G5782-2000-M12-75 Bolt 12x75 (12.9) 1 6 G5782-2000-M12-80 Bolt M12x80 2 7 PMJ20J-17 Filter Housing "OUT" Connection 2 8 PMJ22J-12 Control Valve 1 9 G818-2000-M8 - 12 # Description Qty 41 PMJ35-10 Gear Pump 1 42 G77-2000-M6-10 Screw M6x10 1 Bolt 5/16 in.
2 117 1 3 13 127 126 110 5 6 7 8 9 10 11 109 108 24 25 26 27 28 29 30 91 112 111 128 4 12 120 121 122 123 92 124 125 146 116 115 114 113 119 118 31 130 32 15 90 89 129 13 13 14 107 106 105 104 91 92 99 16 17 18 33 64 65 88 87 86 85 103 102 101 100 19 34 66 67 68 20 35 36 69 70 72 21 71 75 76 77 147 94 22 13 37 31 38 73 74 93 95 96 97 98 47 39 79 78 48 50 83 51 52 40 22 41 49 84 82 80 81 53 132 13 57 135 46 45 44 43 42
Specifications 100250 - 37 Ton Full Beam Log Splitter Engine Parts List 44.104 # Part Number Description Qty 1 21.061300.00 Handle, Recoil, Soft 1 2 1.5789.0608 Flange Bolt M6 × 8 3 3 46.061100.00.1 Cover, Recoil Starter, Black 4 45.060005.00 5 45.061102.00 # Part Number Description Qty 42 2.03.021.1 Washer Ø6.4 × Ø13 × 1, Black 1 1 43 45.110013.00 Shaft, Governor Gear 1 Spring, Recoil Starter 1 44 45.110100.00 Gear, Governor 1 Reel, Recoil Starter 1 45 21.110011.
Specifications 100250 - 37 Ton Full Beam Log Splitter # Part Number Description Qty # Part Number Description Qty 82 22.040012.00 Screw, Valve Adjustment 2 124 45.110003.00 Arm, Governor 1 83 1.6177.1.06 Flange Nut M6 2 125 2.08.040 Bolt M6 × 21, Governor Arm 1 84 21.040021.00 Nut M6 × 0.5, Lock 2 126 45.110007.00 Spring, Governor 1 85 2.01.013 Stud Bolt M6 × M8 × 131 2 127 45.110005.00 Spring, Throttle Return 1 86 46.130002.20 Gasket, Insulator 1 128 45.110006.
1 5 78 41 76 4 3 6 14 1113 42 8 2 7 79 43 80 16 18 19 74 15 12 9 10 40 44 45 75 31 72 21 17 30 52 50 77 71 50 33 20 22 34 66 69 73 35 26 67 28 29 27 24 25 32 23 98 67 70 36 99 38 50 49 63 60 59 58 57 56 39 84 53 50 54 50 83 51 52 55 61 37 81 82 47 46 48 68 62 65 64 102 100 85 106 104 101 86 103 90 88 87 94 92 95 43 97 96 93 89 50 91 100250 - 37 Ton Full Beam Log Splitter Specifications Engine Parts Diagram R340P 35
Specifications 100250 - 37 Ton Full Beam Log Splitter Engine Parts List R340P # Part Number Description 1 12032-Z080110-0101 Clinder Head Bolt, Blue White Zinc 1 12034-Z080110-0091 Cylinder Head Cover Gasket Subassembly, Blue White Zinc 1 12410-Z310110-0003 Cylinder Head Cover Subassembly, Blue White Zinc 1 2 3 Qty 4 17004-Z100110-0001 Tube, Breather, Ø10.
Specifications 100250 - 37 Ton Full Beam Log Splitter # Part Number Description Qty 65 16063-Z100710-0001 Governor Spring, Blue White Zinc 1 66 16520-Z101710-0001 Throttle Control Assembly, Blue White Zinc 1 67 90548-0202-00 Bearing 2 68 37060-Z080120-0000 Engine oil Sensor, W/O Nut 69 90001-0616-01 70 90305-Z010210-0101 Description Qty End Plug 1 101 90001-0825-0101 Hexagon Flange Bolt, M8 x 25, Blue White Zinc 2 102 16680-Z010210-0000 Fuel Tank Oil Outlet Subassembly 1 1
Troubleshooting 100250 - 37 Ton Full Beam Log Splitter TROUBLESHOOTING Problem Engine will not start Cause Solution No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during startup Remove load from unit Low oil level Engine starts but runs roughly Engine shuts down during operation Engine cannot supply enough power or overheating Wedge movement is slow or erratic Oil leak from hose connection Oil leak from cylinder Wedge will not extend or retract Wedge does not Auto-Return
WARRANTY* Other Exclusions CHAMPION POWER EQUIPMENT This warranty excludes: 2 YEAR LIMITED WARRANTY – Cosmetic defects such as paint, decals, etc. – Wear items such as filter elements, o-rings, etc. Warranty Qualifications – Accessory parts such as hoses, storage covers, etc. To register your product for warranty and FREE lifetime call center technical support please visit: – Failures due to acts of God and other force majeure events beyond the manufacturer’s control. https://www.
CHAMPION POWER EQUIPMENT, INC. (CPE), THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emissions regulations.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Parts Description Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.