OWNER’S MANUAL & OPERATING INSTRUCTIONS 2200 lb. Winch aTV/UTV Winch Kit MODEL NUMBER 100127 saVe These InsTrUCTIons Important Safety Instructions are included in this manual. MADE IN CHINA REV 100127-20140821 12039 Smith Ave. Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
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100127 2200 lb. Winch ATV/UTV Winch Kit Table of Contents Introduction. . . . . . Introduction. . . . This Booklet . . . Accessories. . . . Manual Conventions . Safety Rules . . . . . . . . . . . Controls and Features . Winch. . . . . . . . Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Assembling the Winch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGLISH 100127 Introduction Introduction Accessories Congratulations on your purchase of a Champion Power Equipment winch. CPE designs and builds winches to strict specifications. With proper use and maintenance, this winch will bring years of satisfying service. Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more about our covers, tree savers, hooks, fairleads, etc., please visit our web site at: www.championpowerequipment.
100127 ENGLISH Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 100127 Safety Rules WARNING Read this manual thoroughly before operating your winch. Failure to follow instructions could result in serious injury or death. WARNING Do not exceed the rated capacity. DANGER Do not use this winch for lifting or moving people or animals. DANGER Keep yourself and others a safe distance to the side of the cable when under tension. DANGER Never step over a cable or near a cable under load. WARNING The cable may break before the motor stalls.
100127 ENGLISH WARNING When re-spooling the cable, ensure that the cable spools in the under-wind position with the cable entering the drum from the bottom, not the top. To re-spool correctly, and while wearing gloves, keep a slight load on the cable while pushing the remote button to draw in the cable. Walk toward the winch not allowing the cable to slide through your hands. Do not let your hands get within 12 in. (30.5 cm) of the winch while re-spooling.
ENGLISH 100127 Controls and Features Read this owner’s manual before operating your winch. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Winch 3 4 5 6 2 7 1 8 11 9 12 10 (1) Remote Control – Powers the cable in or out of your winch drum. (2) Motor – 1.0 HP/0.8 kW 12V DC motor provides power to the planetary gear mechanism.
100127 ENGLISH Assembling the Winch This CPE 2200 lb. (998 kg) winch is designed with a bolt pattern that is standard in this class of winch. Many winch mounting kits are available that utilize this bolt pattern for the most popular UTVs and ATVs. If you cannot find a kit locally, contact CPE and we will provide you with the name of a dealer. CAUTION Mounting bolts must be SAE grade 5 or better and torque to 34 ft. lbs. 1.
ENGLISH 100127 Assembly Winch Wiring CAUTION Never route electrical cables across any sharp edges, through or near moving parts, or near parts that become hot. 1. Mount the winch to your vehicle. 2. FOR WINCH TO fully FUNCTION connect all leads correctly. 3. Connect the battery leads: Connect the red (+) lead to the positive (+) terminal of the vehicle’s 12 volt battery. Connect the black (–) lead to the negative (–) terminal of the vehicle’s 12 volt battery. (see wiring diagram) 4.
100127 ENGLISH Assembly Wiring Diagram Negative (–) Black Red Positive (+) Black Remote Control Negative (–) Positive (+) Red REV 100127-20140821 8
ENGLISH 100127 Operation General Tips for Safe Operation Your 100127 winch is rated at a 2200 lb. (998 kg) capacity in first layer (max) when spooling the first cable layer on the drum. Overloads can damage the winch, motor and/or cable. For loads over 1,100 lb. (499 kg) we recommend the use of the pulley block/snatch block to double the cable line. This will aid in two ways: (a) reduce the number or cable layers on the drum, as well as, (b) reduce the load on the cable by as much as 50%.
100127 ENGLISH Operation Winching Techniques A-Z Winching Techniques A-Z Cont’d. (a) Take time to assess your situation and plan your pull. (b) Put on gloves to protect your hands. (c) Disengage the clutch to allow free- spooling and also save battery power. (d) Attach the hook strap to the clevis hook. (e) Pull out the cable to your desired anchor point using the hook strap. (f) Secure the clevis hook to the anchor point: Sling, chain or snatch block. Do not attach the hook back onto the cable.
ENGLISH 100127 Maintenance The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective winch. WARNING Improper maintenance will void your warranty. Complete all scheduled maintenance in a timely manner. Correct any issue before operating the winch.
100127 ENGLISH Specifications Performance Specifications . . . . . . . Gear Reduction Ratio . Motor . . . . . . . . . . Drum Size. . . . . . . . Cable . . . . . . . . . . Gross Weight. . . . . . Net Weight . . . . . . . Height. . . . . . . . . . Width. . . . . . . . . . Length . . . . . . . . . Bolt Pattern. . . . . . –– Rated Pull –– –– –– –– –– –– –– –– –– –– . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications Parts Diagram 13 REV 100127-20140821 ENGLISH 100127
100127 ENGLISH Parts List # Part Number Description 1 200100-N-BF Motor - Black Flat 1 2 200200-N-BF Stationary Gear Housing Assembly Black Flat 1 3 300025-N Support Ring 4 300300-N Gear Carrier Assembly 5 200029-N Rub Reduce Washers 6 200001-N T-Series Rotator Gear Qty # Part Number Description Qty 17 300013-N-BF T-Series Base Plate Black Flat 1 18 300500-C T-Series F/W Knob Assembly 1 1 19 300016 Cap Screw M6x16 2 1 20 300018 Cap Bolt M8x35 2 1 21 300019 Washe
ENGLISH 100127 Troubleshooting Problem Cause Solution Motor does not turn on Switch Assembly not connected properly Insert Switch Assembly all the way into the connector. Loose battery cable connections Tighten nuts on all cable connections. Contactor malfunctioning Tap contactor to loosen contacts. Apply 12 volts to coil terminals directly. A clicking indicates proper activation. Defective Switch Assembly Replace Switch Assembly.
100127 ENGLISH WARRANTY CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Effective September 1, 2006. Replaces all undated warranties and all warranties dated before September 1, 2006. Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase.
