FAG Motion Guard CHAMPION.
FAG CHAMPION.CONTROL-TIME Page Features ................................................................................................. 3 Application................................................................................ 3 Scope of delivery ....................................................................... 4 Legal requirements.................................................................... 4 Safety guidelines Responsible persons .......................................................
FAG CHAMPION.CONTROL-TIME Features Attention! Application Attention! Schaeffler Group Industrial This user manual describes how to work safely on and with the automatic lubricator FAG Motion Guard CHAMPION.CONTROL-TIME. The safety guidelines must be observed. Any persons working on and with the lubricator must have the user manual available for their work and must observe the relevant information and guidelines. The user manual must always be complete and in a fully legible condition.
FAG CHAMPION.CONTROL-TIME Scope of delivery The lubricator can be used with three LC units of different sizes to meet individual requirements. The volume of the LC unit and the lubricator correspond to the specific order. The delivery should be checked as soon as it is received. Schaeffler KG accepts no liability for any defects that are the subject of subsequent complaints.
Attention! Technical data Design The lubricator must be filled with the correct oil or grease and adjusted such that, when it is correctly adjusted and mounted and used as specified, it functions without defects and does not cause any hazards. This also applies to the interaction with the complete plant and the points to be lubricated. Material damage that could arise due to failure of the lubricator must be prevented by suitable measures.
FAG CHAMPION.CONTROL-TIME Power supply Key data Compilation of data: Description Technical data Power supply 15 V DC to 25 V DC (max. 30 V DC, 5% residual ripple) Current consumption typically 0,2 A (max.
Function Dispensing quantity per dispensing cycle When the lubricator is continuously connected to the power grid, it dispenses an adjustable quantity in a defined time interval. The lubricant is moved out of the LC unit by a driven spindle in the plunger. The plunger builds up a pressure of up to 5 bar in the LC unit; above this value, the automatic pressure limiter switches off the system after starting up several times.
FAG CHAMPION.CONTROL-TIME Dispensing quantity and dispensing time Settings on the drive unit Incorrect settings will lead to overlubrication or underlubrication with the possibility of secondary damage. Unscrew the cover of the drive unit. The quadruplex encoder is located on the control circuit board, Figure 3. The two switches with the designation "TIME" are used to set the dispensing quantity. The position of the switch with the designation "VOL" depends on the size of the LC unit.
Dispensing table Settings on quadruplex encoder Calculation examples Example 1 Uniform operation Schaeffler Group Industrial Possible positions of quadruplex encoder Quadruplex encoder Switch position “TIME” Switch position “VOL” Running time LC60 LC120 LC250 Dispensing quantity in cm3 per 100 operating hours, 1 cm3 艐 0,9 g lubricant 8,33 16,67 34,72 Ⳏ 1 month in continuous operation 2,78 5,56 11,57 Ⳏ 3 months in continuous operation 1,39 2,78 5,79 Ⳏ 6 months in continuous operation 0
FAG CHAMPION.CONTROL-TIME Figure 4 Settings for example 1 141 247 Variant A Variant B Variant C Calculation of total running time The total running time of the lubricator is the decisive factor in determining when the LC unit must be changed.
Example 2 Irregular operation Initial operation A rolling bearing is to be provided every 500 operating hours with 14 cm3 of lubricant. It is in a machine that is used for limited periods. For example: – 4 h on the first day, – 1,5 h on the second day, – no operation on the third and fourth days, – 3 h on the fifth day and so on.
FAG CHAMPION.CONTROL-TIME Initial operation Attention! During operation 12 BA 23 Mount the lubricator using a support adapter or retaining clip. Always check the settings of the lubricator before initial operation and make corrections as necessary. Make connections precisely in accordance with the user manual. An incorrect connection can lead to destruction of the electronics. Mount the lubricator filled with oil vertically, with the outlet facing down. Fit the oil valve.
Changing the LC unit Attention! Schaeffler Group Industrial The LC unit must not be opened or refilled under any circumstances. Only new, completely filled FAG LC units should be used. Protect the drive system and control circuit board against moisture. The unit should only be changed in dry conditions. Dispose of old parts in accordance with the applicable regulations. Once the red and green LEDs light at the same time, the empty LC unit must be replaced immediately.
FAG CHAMPION.CONTROL-TIME Changing the dispensing quantity Reset function Attention! The Reset function switches the lubricator to its base condition by restoring the stored parameters. The process: ■ Disconnect from the power grid. ■ Unscrew the lubricator completely from the lubrication point. ■ Unscrew the LC unit from the drive unit. ■ Set the two switches “VOL” of the quadruplex encoder to the position ‘Reset’, Figure 6 . After these steps: ■ Reconnect to the power grid.
Troubleshooting Malfunctions of the lubricator should be analysed and rectified using the table. Please contact Schaeffler Customer Service if a defect occurs that is not listed in the table.
FAG CHAMPION.CONTROL-TIME Accessories and service Accessories Accessories and replacement parts must conform to the technical requirements. This is ensured when using original replacement parts from Schaeffler KG. Description Technical data Ordering designation Cable with jack plug 5m ARCALUB-CONTROL.CABLE-5M Support bracket Thread G1/4, external ARCALUB.ADAPTER Retaining clip – ARCALUB.CLIP Holder with insert – ARCALUB.HOLDER-KIT Oil valve – ARCALUB.
000140F9 EU Declaration of Conformity Schaeffler Group Industrial BA 23 17
BA 23 00013BD2 PLC connection strip Inputs 1 in I1 Green LED White cable 2 in I2 Red LED 1 inv No green signal inv 1 No red signal CHAMPION CONTROL TIME Black cable 3 in l3 Power supply CHAMPION CONTROL TIME Cable breakage and & on delay 50 sec on delay 120 sec Schaeffler KG Georg-Schäfer-Str.
Schaeffler Group Industrial 1 BA 23 00013BDD PLC connection strip Inputs Cable breakage and & and & or 1 50 sec on delay 120 sec on delay 1 or 1 or Connect out B04 directly with input B13 if B11/B12 is not being used Schaeffler KG Georg-Schäfer-Str. 21 97421 Schweinfurt Q Q and & PLC connection strip Outputs out 1 out 1 Q2 = active with - malfunction - cable breakage Q1 = active with - LC unit empty MASSTAB GRÖSSE BLATT 28.c At/Za ZEICHN.NR. Erstellt 08.01.
BA 23 1 00013BDF PLC connection strip Inputs Cable breakage and & and & or 1 50 sec on delay 120 sec on delay or 1 or 1 Connect out B04 directly with input B13 if B11/B12 is not being used Schaeffler KG Georg-Schäfer-Str. 21 97421 Schweinfurt Q Q and & 1 PLC connection strip Outputs out 1 out 1 out Q3 = active with - malfunction - cable breakage Q2 = active with - LC unit empty Q1 = active with - normal function MASSTAB GRÖSSE 28.b BLATT ZEICHN.NR.
Notes Schaeffler Group Industrial BA 23 21
Notes 22 BA 23 Schaeffler Group Industrial
Notes Schaeffler Group Industrial BA 23 23
MATNR 032821379-0000 / BA 23 / GB-D / 200902 / pdf only Schaeffler KG Every care has been taken to ensure the Postfach 1260 correctness of the information contained 97419 Schweinfurt (Germany) in this publication but no liability can be Georg-Schäfer-Strasse 30 97421 Schweinfurt (Germany) Service Hotline: accepted for any errors or omissions. We reserve the right to make technical changes.
