OPERATOR'S MANUAL MODEL #200969 3650W PORTABLE GENERATOR REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, oderless threat.
Table of Contents 200969 - 3650W PORTABLE GENERATOR TABLE OF CONTENTS Maintenance................................................. 22 Cleaning the Generator........................................... 23 Introduction.................................................... 4 Changing the Engine Oil.......................................... 23 Safety Definitions........................................... 4 Cleaning and Adjusting the Spark Plug........................... 23 Important Safety Instructions....
Introduction 200969 - 3650W PORTABLE GENERATOR INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. The purpose of safety symbols is to attract your attention to possible dangers.
Important Safety Instructions 200969 - 3650W PORTABLE GENERATOR IMPORTANT SAFETY INSTRUCTIONS DANGER Operate equipment with guards in place. WARNING Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result. Cancer and Reproductive Harm – www.P65Warnings.ca.gov DANGER Keep hands and feet away from rotating parts. Generator exhaust contains carbon monoxide, a colorless, odorless, poisonous gas.
Important Safety Instructions 200969 - 3650W PORTABLE GENERATOR CAUTION WARNING Spark from removed spark plug wire can result in fire or electrical shock. Start the generator and allow the engine to stabilize before connecting electrical loads. When servicing the generator: Connect electrical equipment in the off position, and then turn them on for operation. Disconnect the spark plug wire and place it where it cannot contact the plug or any other metal object.
Important Safety Instructions 200969 - 3650W PORTABLE GENERATOR Fuel Safety When operating the generator: – DO NOT move or tip the generator during operation. DANGER – DO NOT tip the generator or allow fuel or oil to spill. GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE. When transporting or servicing the generator: – Make certain that the fuel valve is in the OFF position and the gasoline tank is empty. Fire or explosion can cause severe burns or death.
Important Safety Instructions 200969 - 3650W PORTABLE GENERATOR Safety and Dataplate Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement. D C B A Top Side LABEL A DESCRIPTION Safety Symbols/ CO Danger 2205-L-SF-A DANGER PELIGRO DANGER Using a generator indoors CAN KILL YOU El uso de un generador en IN MINUTES.
Important Safety Instructions 200969 - 3650W PORTABLE GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product. Clearance. Keep all objects at least 5 feet (1.5m) from generator.
Important Safety Instructions 200969 - 3650W PORTABLE GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING SYMBOL On MEANING Gasoline Tank: Full Stop or Off Gasoline Tank: Empty Fuel Valve On/Off Neutral Floating. Neutral circuit IS NOT electrically connected to the frame/ ground of the generator.
Important Safety Instructions 200969 - 3650W PORTABLE GENERATOR Quickstart Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. 1 2 3 4 5 6 LPN 1500-L-OP Rev B Size 220 x 23 mm 7 8 1 2 3 1500-L-OP-B 10W-30 Starting the Engine K 376 186 152 CG1 1. Turn off Changes and unplug all connected electrical loads.
Controls and Features 200969 - 3650W PORTABLE GENERATOR CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1 9 8 7 2 3 4 5 6 1. Fuel Cap – Remove to add fuel. 6. Oil Fill Cap/Dipstick – Used to check and fill oil level. 2. Choke – Used to start the engine (for manual start only). 7. Control Panel – See Control Panel section. 3.
Controls and Features 200969 - 3650W PORTABLE GENERATOR Control Panel A B 2 1 3 1. Engine Switch – Used to START or STOP the generator. C RECEPTACLES 2. Intelligauge – Three mode digital meter for displaying total run time, voltage and hertz. A 3. Circuit Breakers (Push Reset) – Protects the generator against electrical overloads. B C 13 W 120V AC, 30A Locking (NEMA L5-30R) May be used to supply electrical power for operation of 120 Volt AC, 30 Amp, single phase, 60 Hz electrical loads.
Controls and Features 200969 - 3650W PORTABLE GENERATOR Intelligauge Three mode digital meter for displaying frequency (hertz), voltage, and total run time. The LCD displays each mode for several seconds and then automatically cycles through. MODE DESCRIPTION Output frequency in hertz. Frequency (Hz) Example: 60.0 hertz Output voltage of the generator. Voltage (V) Example: 120 volts Total run time of the generator since first operation Total Run Time (Hrs.
Controls and Features 200969 - 3650W PORTABLE GENERATOR Parts Included Accessories Engine Oil....................................... 16.9 fl. oz. (500 ml) Oil Funnel............................................................
Assembly 200969 - 3650W PORTABLE GENERATOR ASSEMBLY Add Engine Oil Your generator requires some assembly. It must be properly serviced with fuel and oil before operation. CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failing to follow these instructions will void your warranty.
Assembly 200969 - 3650W PORTABLE GENERATOR Add Fuel DANGER MAX Gasoline vapors are highly flammable and extremely explosive. OIL DIP STICK DO NOT light or smoke cigarettes. Fire or explosion can cause severe burns or death. NOTICE Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump gasoline directly into the generator. Use an approved container to transfer the fuel to the generator.
Assembly 200969 - 3650W PORTABLE GENERATOR Grounding 4. Screw on the gasoline cap and wipe away any spilled fuel. Your generator must be properly connected to an appropriate ground to help prevent electric shock. CAUTION Use unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10% or less by volume. WARNING Failure to properly ground the generator can result in electric shock. DO NOT light cigarettes or smoke when filling the tank. DO NOT mix oil and gasoline.
Operation 200969 - 3650W PORTABLE GENERATOR OPERATION Wet Conditions Alert: Do not expose to rain or use in damp locations except as follows: Generator Location If you must operate in rain or damp locations, DO NOT operate without proper protection of the electrical components. WARNING Use of a safety canopy that is fire retardant and will provide proper air ventilation for the engines exhaust stream can be used. Keep all objects a minimum of 5 feet (1.5m) away from the generator at all times.
Operation 200969 - 3650W PORTABLE GENERATOR 4. Push the engine switch to the “ON” position. 7. As soon as engine starts, move the choke to the “RUN” position over a 2-5 second duration. 5. Move the choke to the “CHOKE” position. Note: for restarting a warm engine, move the choke to 75% of the CHOKE position. 8. Connect electrical loads. NOTICE Keep choke in “CHOKE” position for only 1 pull of the recoil starter. After first pull, move choke to “RUN” position for up to 3 pulls of the recoil starter.
Operation 200969 - 3650W PORTABLE GENERATOR Connecting Electrical Loads Power Management Let the engine stabilize and warm up for a few minutes after starting. Use the following formula to convert voltage and amperage to watts: Volts × Amps = Watts Plug in and turn on the desired 120 or 240 (if applicable) Volt AC single phase, 60 Hz electrical loads.
Maintenance 200969 - 3650W PORTABLE GENERATOR Important: Always ensure that the fuel valve and the engine switch are in the “OFF” position when the generator is not in use. In order to select the correct high altitude main jet it is necessary to identify the carburetor model. For this purpose, a code is stamped on the side of the carburetor. Select the correct high altitude jet part number corresponding to the carburetor code found on your particular carburetor.
Maintenance 200969 - 3650W PORTABLE GENERATOR Cleaning the Generator NOTICE CAUTION Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking. DO NOT spray generator directly with water. Water can enter the generator through the cooling slots and damage the generator windings. It can also contaminate the fuel system. Cleaning and Adjusting the Spark Plug 1.
Maintenance 200969 - 3650W PORTABLE GENERATOR Cleaning the Air Filter CAUTION 1. Remove the snap-on cover holding the air filter to the assembly. Failure to clean the spark arrestor will result in poor engine performance. NOTICE Federal and local laws and administrative requirements indicate when and where spark arrestors are required. When ordered, spark arrestors are required for operation of this generator in National Forest lands.
Storage 200969 - 3650W PORTABLE GENERATOR 4. Start and run the generator for 10 minutes so the treated gasoline cycles through the fuel system. EVERY 100 HOURS OR ANNUALLY Change oil Clean/adjust spark plug Clean spark arrestor Clean fuel valve filter* 5. Option 1: Drain Gasoline from Carburetor 5a. Turn engine switch to the “OFF” position and allow generator to cool completely before continuing. 5b. Turn the fuel valve to the “OFF”. 5c.
Storage 200969 - 3650W PORTABLE GENERATOR Long Term Storage (over 1 year) For storage over 1 year, the gasoline tank and carburetor must be completely drained of gasoline. 1. The generator is to be OFF and all appliances disconnected. 2. Turn the fuel valve to the “ON” position. 3. Use the drain bolt on the carburetor to empty any excess gasoline from the gasoline tank and carburetor into an appropriate container.
Specifications 200969 - 3650W PORTABLE GENERATOR SPECIFICATIONS Oil Specifications DO NOT OVERFILL. Generator Specifications Type.. ........................................... *See following chart Generator Model............................................ 200969 Capacity........................................ 16.9 fl. oz. (500 ml) Start Type.................................................... Manual Recommended Engine Oil Type Watts (Starting/Running)...............................
Troubleshooting 200969 - 3650W PORTABLE GENERATOR TROUBLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Engine will not start. Engine starts but runs roughly. Engine shuts down during operation. Generator cannot supply enough power or overheating. Engine is running but no AC output. Engine hunts or falters. Repeated circuit breaker tripping.
WARRANTY 200969 - 3650W PORTABLE GENERATOR WARRANTY* Other Exclusions CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY This warranty excludes: – Cosmetic defects such as paint, decals, etc. – Wear items such as filter elements, o-rings, etc. Warranty Qualifications – Accessory parts such as starting batteries, and storage covers. To register your product for warranty and FREE lifetime call center technical support please visit: https://www.championpowerequipment.
CHAMPION POWER EQUIPMENT, INC. (CPE), THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emissions regulations.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Parts Description Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
