OWNER’S MANUAL & OPERATING INSTRUCTIONS 4000 Starting Watts / 3000 Rated Watts Recoil Start PORTABLE GENERATOR MODEL NUMBER 46551 SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual. MADE IN CHINA REV 46551-20121017 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
Have questions or need assistance? Do not return this product to the store! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more info: • Product Info & Updates • Frequently Asked Questions • Tech Bulletins • Product Registration – or – Call our Customer Care Team Toll-Free at: 1-877-338-0999 *We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
46551 4000 Starting Watts / 3000 Rated Watts Recoil Start PORTABLE GENERATOR Table of Contents Introduction. . . . . . . . . . . . . . . . . . . . . . . Introduction. . . . . . . . . . . . . . . . . . . . . Portable Power Generator. . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . This Booklet. . . . . . . . . . . . . . . . . . . . . Manual Conventions. . . . . . . . . . . . .
ENGLISH 46551 Introduction Introduction Accessories Congratulations on your purchase of a Champion Power Equipment generator. CPE designs and builds generators to strict specifications. With proper use and maintenance, this generator will bring years of satisfying service. Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more about our covers, power cables and storm kits, please visit our web site at: www.
46551 ENGLISH Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 46551 Safety Rules WARNING Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. DANGER Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.
46551 ENGLISH DANGER Safety Rules WARNING Fuel and fuel vapours are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
ENGLISH 46551 Controls and Features Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1 9 2 3 8 4 7 5 (1) Fuel Tank – 4.0 gallon (15L) capacity fuel tank. (2) Choke Lever – Used to start the engine. (3) Fuel Valve – Turn this valve to the “ON” position to supply fuel to the engine.
46551 ENGLISH Controls and Features Power Panel 1 2 (1) Engine Switch – Flip the switch to the “On” position and pull the recoil starter to start the generator. Turn to the “Off” position to turn off the generator. (2) Circuit Breaker – Protects the generator against electrical overload. (3) Voltmeter – Displays the output voltage of the generator.
ENGLISH 46551 Controls and Features Parts Included Your 46551 Gasoline Powered Generator ships with the following parts: Wheel Kit –– –– –– –– –– –– –– –– –– –– 8” Wheel. . . . . . . . . . . . . . . . . . . . . Bushing. . . . . . . . . . . . . . . . . . . . . . Flange Bolt (M10x105 for Wheel) . . . . Flat Washer 10. . . . . . . . . . . . . . . . . Nut (M10) . . . . . . . . . . . . . . . . . . . .
46551 ENGLISH Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. Please have your serial number and model number available. Remove the Generator from the Shipping Carton Assembly Install the Handle 1. Place the handle over the mounting channel on the frame. 2.
ENGLISH 46551 Assembly Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty. NOTE The recommended oil type is 10W-30 automotive oil. 1. Place the generator on a flat, level surface. Add Fuel 1.
46551 ENGLISH Add Fuel Cont’d. NOTE Our engines work well with 10% or less ethanol blend fuels. When using blended fuels there are some issues worth noting: –– Ethanol-gasoline blends can absorb more water than gasoline alone. –– These blends can eventually separate, leaving water or a watery goo in the tank, fuel valve and carburetor. –– With gravity-fed fuel supplies, this compromised fuel can be drawn into the carburetor and cause damage to the engine and/or potential hazards.
ENGLISH 46551 Generator Location Grounding NEVER operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. Generators should be on a flat, level surface at all times.
46551 ENGLISH Starting the Engine Connecting Electrical Loads 1. Make certain the generator is on a flat, level surface. 2. Disconnect all electrical loads from the generator. Never start or stop the generator with electrical devices plugged in or turned on. 3. Turn the Fuel Valve to the “ON” position. 4. Flip the ignition switch to the “ON” position. 5. Move the choke lever to the “CHOKE” position. 6. Pull the starter cord slowly until resistance is felt and then pull rapidly 7.
Operation Do Not Overload Generator Capacity Follow these simple steps to calculate the running and starting watts necessary for your purposes. 1. Select the electrical devices you plan on running at the same time. 2. Total the running watts of these items. This is the amount of power you need to keep your items running. 3. Identify the highest starting wattage of all devices identified in step 1. Add this number to the number calculated in step 2.
46551 ENGLISH The owner/operator is responsible for all periodic maintenance . WARNING Never operate a damaged or defective generator . WARNING MAINTENANCE ANd STORAGE Oil Cont’d. NOTE Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole . If using the dipstick to check oil level, DO NOT screw in the dipstick while checking . Tampering with the factory set governor will void your warranty . WARNING Improper maintenance will void your warranty .
ENGLISH 46551 Maintenance and Storage Spark Arrester Adjustments 1. Allow the engine to cool completely before servicing the spark arrester. 2. Remove the two screws holding the cover plate which retains the end of the spark arrester to the muffler. 3. Remove the spark arrester screen. 4. Carefully remove the carbon deposits from the spark arrester screen with a wire brush. 5. Replace the spark arrester if it is damaged. 6. Position the spark arrester in the muffler and attach with the two screws.
46551 ENGLISH Generator Maintenance Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors. CAUTION DO NOT use a garden hose to clean the generator. Water can enter the generator through the cooling slots and damage the generator windings. Use a damp cloth to clean exterior surfaces of the generator.
ENGLISH 46551 Specifications Engine Specifications –– –– –– –– Model. . . . . . . Displacement. . Type . . . . . . . . Start Type . . . . . . . . . . . . . . . . . . . . . . . . Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66511 . . . . . 196cc 4-Stroke OHV . . . . .
46551 ENGLISH Specifications Wiring Diagram REV 46551-20121017 18
19 REV 46551-20121017 82 81 80 79 83 84 13 60 59 58 77 6 54 56 71 74 73 72 51 50 63 64 28 55 53 52 61 62 76 28 57 84 75 78 85 86 65 70 13 66 38 87 69 68 67 36 89 88 84 37 13 35 34 33 32 31 39 40 41 42 43 44 30 45 10 11 2 3 29 28 22 4 9 5 6 7 8 6 27 26 19 20 25 24 46 47 48 49 12 1 23 13 14 15 16 17 18 19 20 21 22 Specifications ENGLISH 46551 Parts Diagram
46551 ENGLISH Parts List # Part Number Description 1 GB819 M5X10 Screw M5×10 2 ST02FD-04140000 Fuel Meter Assembly 3 504.070100.
21 REV 46551-20121017 98 95 1 3 2 5 4 7 6 8 9 11 12 13 14 10 16 15 9 17 19 43 44 18 26 21,22 47 46 41 42 45 40 39 24 9 23 48 27 25 49 28 30 29 31 26 33 66 65 34 68 35 24 67 37 70 1 80 19 71 79 82 78 1 77 85 84 87 86 83 36 88 90 89 91 93 92 94 32 96 95 56 57 58 50 59 60 61 62 63 64 53 54 55 52 51 72 38 69 73 74 76 81 75 97 20 Specifications ENGLISH 46551 Engine Parts Diagram
46551 ENGLISH Parts List # Part Number Description Qty # Part Number Description 1 GB5789-86-FB6-8 Flange bolt 6*8 2 ST160F-1061200 Recoil starter knob 3 160.061100.
ENGLISH 46551 Troubleshooting Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Low oil level Fill crankcase to the proper level Generator will not start; Generator starts but runs roughly Place generator on a flat, level surface Choke in the wrong position Adjust choke.
46551 ENGLISH Warranty WARRANTY CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
Champion Power Equipment, Inc (CPE), Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with Environment Canada (EC) emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: CPE is pleased to explain the Emission Control Systems Warranty on your 2012 small off-road engine. New engines must be designed, built and equipped, at the time of sale, to meet EC regulations for small non-road engines.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. Emission Control System Warranty (ECS Warranty): 1. APPLICABILITY: The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Fuel Metering System Air Induction System Ignition System Exhaust System Miscellaneous Parts Parts Description Fuel regulator, Carburetor and internal parts Air cleaner, Intake manifold Spark plug and parts, Magneto ignition system Exhaust manifold, catalytic converter Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
