OWNER’S MANUAL & OPERATING INSTRUCTIONS 4000 Starting Watts / 3000 Max Rated Watts PORTABLE GENERATOR 2yEAR LIMITED WARRANTY SAvE ThESE INSTRuCTIONS Important Safety Instructions are included in this manual. MADE IN CHINA MODEL NUMBER 46554 REV 46554-20110223 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
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46554 4000 Starting Watts / 3000 Max Rated Watts PORTABLE GENERATOR Table of Contents Introduction. . . . . . . . . . . . . . . Portable Power Generator. . . . Accessories. . . . . . . . . . . . . This Booklet. . . . . . . . . . . . . Manual Conventions. . . . . . . . . . Safety Rules. . . . . . . . . . . . . . . Controls And Features. . . . . . . . Generator. . . . . . . . . . . . . . Power Panel. . . . . . . . . . . . .
ENGLISH 46554 Introduction Introduction Accessories Congratulations on your purchase of a Champion Power Equipment generator. CPE designs and builds generators to strict specifications. With proper use and maintenance, this generator will bring years of satisfying service. Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more about our covers, power cables and storm kits, please visit our website at: www.championpowerequipment.
46554 ENGLISH Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 46554 Safety Rules WARNING Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. DANGER Generator exhaust contains carbon monoxide, a colourless, odourless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.
46554 ENGLISH DANGER Safety Rules WARNING Fuel and fuel vapours are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
ENGLISH 46554 Controls and Features Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1 2 3 8 4 7 5 5 6 (1) Fuel Tank – 4.0 gallon (15 L) capacity fuel tank. (5) Recoil Starter – Used to start the engine. (2) Choke Lever – Used to start the engine. (6) (3) Fuel Valve – Turn this valve to the “On” position to supply fuel to the engine.
46554 ENGLISH Controls and Features Power Panel 1 (1) 2 3 Engine Switch – Flip the switch to the “On” position and pull the recoil starter to start the generator. Turn to the “Off” position to turn off the generator. (2) Circuit Breakers – Protects the generator against electrical overload. (3) Voltmeter – Displays the output voltage of the generator. (4) 120/240 V Twist-Lock – protected by 20 A circuit breakers.
ENGLISH 46554 Assembly Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. Please have your serial number and model number available. Install the Wheel Kit Cont’d. Remove the Generator from the Shipping Carton 1. Set the shipping carton on a solid, flat surface. 2.
46554 ENGLISH Add Oil Cont’d. Assembly Add Fuel Cont’d. 4. Remove the fuel cap. 5. Slowly add fuel to the tank. DO NOT overfill. Allow approximately ½ inch of space for fuel expansion. 3. Add 0.63 qt (0.6 L) of oil and replace oil fill cap/ dipstick. See “Specifications” page in the manual for oil recommendations based on operating conditions. 4. Check engine oil level daily and add as needed. 6. Screw on the fuel cap and wipe away any spilled fuel.
ENGLISH 46554 Operation Generator Location Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. This generator must have at least five feet of clearance from combustible material. Leave at least three feet of clearance on all sides of the generator to allow for adequate cooling, maintenance and servicing. Place the generator in a well-ventilated area.
46554 ENGLISH Operation Stopping the Engine Wattage Reference Chart 1. Turn off and unplug all electrical loads. Never start or stop the generator with electrical devices plugged in or turned on. 2. Let the generator run at no-load for several minutes to stabilize internal temperatures of the engine and generator. 3. Flip the ignition switch to the “Off” position. 4. Turn the fuel valve to the “Off” position. Use the chart to determine approximate wattage requirements for your equipment.
ENGLISH 46554 MAINTENANCE ANd STORAGE The owner/operator is responsible for all periodic maintenance . WARNING Never operate a damaged or defective generator . WARNING Spark Plugs 1 . Remove the spark plug cable from the spark plug . 2 . Use the spark plug tool that shipped with your generator to remove the plug . 3 . Inspect the electrode on the plug . It must be clean and not worn to produce the spark required for ignition . 4 . Make certain the spark plug gap is 0 .7 - 0 .8 mm or (0 .028 - 0 .
46554 ENGLISH Maintenance and Storage Generator Maintenance Cleaning CAUTION DO NOT spray engine with water. Water can contaminate the fuel system. Use a damp cloth to clean exterior surfaces of the engine. Use a soft bristle brush to remove dirt and oil. Use an air compressor (25 PSI) to clear dirt and debris from the engine. Adjustments Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment.
ENGLISH 46554 Specifications Engine Specifications Spark Plugs –– Engine. . . . . . . . . . . . . . . . . . . . . 196 cc OHV CPE Recommended replacement spark plug: –– NGK BR6ES or equivalent Make certain the spark plug gap is 0.7 - 0.8 mm or (0.028 - 0.031 in.). Generator Specifications –– –– –– –– –– –– –– –– Max Rated Wattage. . . . . Starting Wattage. . . . . . . AC Voltage. . . . . . . . . . . Neutral bonded to frame Phase. . . . . . . . . . . . . .
46554 ENGLISH Specifications Wiring Diagram REV 46554-20110223 14
Specifications Parts Diagram 15 REV 46554-20110223 ENGLISH 46554
46554 ENGLISH # Part Number Description Qty # Part Number Description 1 GB819 M5x10 Screw M5x10 2 44 ST02FD-1151300D-1 Bottom Rubber I Qty 2 2 ST02FD-04140000 Fuel Meter Assembly 1 45 ST02FD-0185-2.5(F) Frame 1 3 ST02FD-04120000-A Fuel Tank Cap 1 46 ST02FD-03030400(F) Muffler Cover 1 4 ST02FD-04130000 Fuel Filter 1 47 ST168FD-1090006 Air Cleaner Stay 1 5 GB5789 M6x20 Flange Bolt M6x20 4 48 GB5789 M6x8 Flange Bolt M6x8 1 6 ST02FD-04100014 Washer 6.
Specifications Engine Parts Diagram 17 REV 46554-20110223 ENGLISH 46554
46554 ENGLISH Engine Parts List # Part Number Description Qty # Part Number Description Qty 1 GB5789--86-FB6-8 Flange Bolt 6X8 5 51 ST168FD--1090200-G Air Cleaner Cover Comp 1 2 ST160F--1061200 Recoil Starter Knob 1 52 ST168FD--1090004 Element 1 3 ST160F--1061100-Q Recoil Starter Comp 1 53 ST168FD--1090003 Separator 1 4 ST160F--1061005 Recoil Starter Spring 1 54 ST168FD--1090002 Air Cleaner Seal 1 5 ST160F--1061009 Recoil Starter Rope 1 55 ST168FD--1090004 Air
ENGLISH 46554 Troubleshooting Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Low oil level Fill crankcase to the proper level Generator will not start; Generator starts but runs roughly Place generator on a flat, level surface Choke in the wrong position Adjust choke.
46554 ENGLISH Warranty WARRANTY CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
