C40012 Rev C40012-20070228 1-877-338-0999 10006 Santa Fe Springs Rd.
Table of Contents Introduction ..................................... 1 Portable Power Generator ........................ 1 Accessories................................................ 1 This Booklet .............................................. 1 Manual Conventions .........................2 Safety Rules ......................................3 Controls and Features....................... 5 Generator.................................................. 5 Power Panel .............................................
Introduction Introduction Accessories Congratulations on your purchase of a Champion Power Equipment generator. CPE designs and builds generators to strict specifications. With proper use and maintenance, this generator will bring years of satisfying service. Portable Power Generator This unit is an electric-start gasoline engine driven, alternating current (AC) generator. It is designed to supply electrical power for lighting, appliances, tools and similar equipment.
Manual Conventions Manual Conventions CAUTION This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Follow all safety messages to avoid or reduce the risk of serious injury or death.
Safety Rules Safety Rules WARNING Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. DANGER Generator produces powerful voltage. DO NOT touch bare wires or receptacles. DO NOT use electrical cords that are worn, damaged or frayed. DO NOT operate generator in wet weather.
Safety Rules DANGER Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. When adding or removing fuel Turn the generator off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT overfill the fuel tank.
Controls and Features Controls and Features Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator (1) Fuel Tank – 4.0 gallon capacity fuel tank. (2) Fuel Valve – Turn this valve to the “On” position to supply fuel to the engine. (6) Serial Number – Please have this number available when calling for assistance.
Controls and Features Power Panel (1) Ignition Switch – Flip switch to the “On” position to start the generator. Flip to the “Off” position to turn off the generator. (2) Voltmeter – Displays the output voltage of the generator. (3) Circuit Breakers – Protects the generator against electrical overload. (4) 120 V 30 A Twist-Lock – protected by a 25 A push-to-reset circuit breaker. This receptacle powers 120 Volt AC, 60 Hz, single 6 phase loads requiring up to 30 Amps or 3000 watts of power.
Controls and Features Parts Included Your Model C40012 Gasoline Powered Generator ships with the following parts: Rev C40012-20070228 Wheel Kit Axle Solid Wheel Vibration Mounts Handle Support Leg 1 2 2 1 1 Bolt Kit Wheel Retaining Pins Flat Washers Cap Screws and Nuts 2 pieces 2 pieces 10 sets Oil Funnel Wrench Spark Plug Socket 1 piece 1 piece 1 piece Spark Arrester Kit Spark Arrester Cover Plate Screws, Lock Washers 1 piece 1 piece 2 pieces UL listed RV Adapter 1 piece piece pieces pieces pie
Assembly 1. Assembly Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help line at (877) 338-0999. Please have your serial number and model number available. Remove the Generator from the Shipping Carton 1. Set the shipping carton on a solid, flat surface. 2. Remove everything from the carton except the generator. 3.
Assembly Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty. 1. Place the generator on a flat, level surface. 2. Remove oil fill cap/dipstick to add oil. 3. Add 0.63 qt (0.6 L) of oil and replace oil fill cap/dipstick. See “Specifications” for oil recommendations based on operating conditions. 4.
Operation Operation Generator Location Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. This generator must have at least five feet of clearance from combustible material. Leave at least three feet of clearance on all sides of the generator to allow for adequate cooling, maintenance and servicing. Place the generator in a well-ventilated area.
Operation temperatures of the engine and generator. 3. Turn the ignition switch to the “Off” position. 4. Turn the fuel valve to the “Off” position. Do Not Overload Generator Capacity Follow these simple steps to calculate the running and starting watts necessary for your purposes. 1. Select the electrical devices you plan on running at the same time. 2. Total the running watts of these items. This is the amount of power you need to keep your items running. 3.
Operation Wattage Reference Chart Use the chart to determine approximate wattage requirements for your equipment. NOTE Starting watts can exceed three times the running watts. The values in the following table are approximate. Refer to your tool or appliance for actual wattage consumption.
Maintenance Maintenance 6. Dispose of used oil at an approved waste management facility. The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective generator. Spark Plugs WARNING Tampering with the factory set governor will void your warranty. 1. 2. 3. 4. WARNING Improper maintenance will void your warranty. 5. 6. 7. Complete all scheduled maintenance in a timely manner. Correct any issue before operating the generator.
Maintenance Spark Arrester Every 8 hours or daily 1. Check oil level Clean around air intake and muffler First 5 Hours 2. 3. 4. 5. 6. Allow the engine to cool completely before servicing the spark arrester. Remove the two screws holding the cover plate which retains the end of the spark arrester to the muffler. Remove the spark arrester screen. Carefully remove the carbon deposits from the spark arrester screen with a wire brush. Replace the spark arrester if it is damaged.
Storage Storage The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines. 5. Change the oil. 6. Remove the spark plug and pour about ½ ounce of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder. 7. Reattach the spark plug. Generator Storage Engine Storage 1. Allow the engine to cool completely before storage. 2.
Specifications Specifications Engine Specifications Engine 6.5 HP OHV CPE EPA certified Generator Specifications Running Wattage Starting Wattage AC Load Phase Frequency Fuel Capacity Weight Height Width Length 3000 Watts 3500 Watts 120 V Neutral bonded to frame Single 60 Hz 4 gallons (15 L) 119.9 lbs. (54.4 kg) 22.0 inches (55.8 cm) 24.4 inches (62.0 cm) 31.7 inches (80.5 cm) Fuel Fuel capacity is 4 US gallons (15 L). Use regular unleaded gasoline with a minimum octane rating of 85.
Specifications Parts Diagram Rev C40012-20070228 17
Specifications Parts List No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 18 Part Number ST07FD-107-0001 GB1667-S5-6 ST07FD-107-0002 ST07FD-107-0003 ST07FD-107-0004 ST168FD-107-0001 GB5781-B6-16 ST07FD-107-0005 ST07FD-107-0006 ST168F-107-0001 ST168FD-107-0002-000001 ST168FD-110-0001 GB41-N-6 GB5781-B8-20 ST168FD-110-0002 ST168FD-120-0001 ST07FD-120-0007 ST168FD-120-0002 GB5781-B5-10 GB5781-B5-16 ST168FD-120-0003 GB5781-B5-15
Specifications No 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 Part Number ST07FD-115-0019 ST168FD-112-0002-000100 ST168FD-115-0003-010200 ST168FD-115-0004-000100 ST07FD-115-0019 GB1667-S5-35 GB41-N-8 ST168FD-320-0002 ST168FD-320-0003 ST168FD-320-0005-001000 ST168FD-320-0006 ST168FD-110-0003 ST168FD-107-0003 ST168FD-107-0004 ST168FD-1130005 ST168F-2-100-0001G ST168FD-110-0004 ST168FD-110-0005 GB90-W-8 GB93-LW-8 GB41-N-8 ST168
Specifications Wiring Diagram 20 Rev C40012-20070228
Troubleshooting Troubleshooting Problem Generator will not start Generator will not start; Generator starts but runs roughly Generator shuts down during operation Generator cannot supply enough power or overheating Cause No fuel Faulty spark plug Unit loaded during start up Low oil level Choke in the wrong position.
Warranty Warranty CHAMPION POWER EQUIPMENT 1 YEAR LIMITED WARRANTY Effective September 1, 2006. Replaces all undated warranties and all warranties dated before September 1, 2006. Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE's retail locations as proof of purchase.
Warranty A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit. This warranty gives you certain legal rights which may change from state to state. Your state may also have other rights you may be entitled to that are not listed within this warranty. Contact Information Address Champion Power Equipment, Inc.
Warranty Champion Power Equipment, Inc (CPE), and the United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with the U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2005 and later, small off-road engine. New engines must be designed, built and equipped, at the time of sale, to meet U.S.
Warranty EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. Emission Control System Warranty (ECS Warranty) for 1997 and later model year small off-road engines: 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines.
Warranty ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or modified part. TO OBTAIN WARRANTY SERVICE: You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc.
Notes Notes Rev C40012-20070228 27
