Model DL2000 Owner’s Manual Keep with machine for reference Low Temp 3 Door Lift Models Owner’s Manual Revision 1.02A 3765 Champion Boulevard Winston-Salem, NC 27105 336/661-1556 Fax: 336/661-1660 Tollfree:800/858-4477 2674 N.
Title Installation & Operation Rev 1.02A TABLE OF CONTENTS SPECIFICATIONS .................................................................................................................................. 3 3 Door Lift Model ................................................................................................................................................. 3 GETTING STARTED .......................................................................................................................
Title Installation & Operation Rev 1.02A SPECIFICATIONS 3 Door Lift Model WATER CONSUMPTION PER RACK PER HOUR OPERATING CYCLE WASH TIME-SEC RINSE TIME-SEC DWELL TIME-SEC TOTAL CYCLE OPERATING CAPACITY RACKS PER HOUR WASH TANK CAPACITY PUMP CAPACITY WATER REQUIREMENTS - Minimum - Recommended WATER INLET DRAIN CONNECTION CYCLE TEMPERATURES WASH-°F (Minimum) FRAME DIMENSIONS DEPTH WIDTH TABLE HEIGHT MAX CLEARANCE FOR DISHES ELECTRICAL* .93 GAL. 37 GAL. 45 30 15 90 Sec 3.53 L 139 L 45 30 15 90 Sec 40 1.
Title Installation & Operation Rev 1.02A GETTING STARTED Introduction to 3Door Lift Model Dishwashers have been used worldwide for many years. This manual has been written to help you, the operator, in your job. Your job is one of the “most important” in this restaurant. Why? Your product, the dishes and glasses, is the first thing the customer notices when he sits down.. Clean, sparkling dishes and silverware will set the mood for the customer when he observes the table setting.
Title 5. Installation & Operation Rev 1.02A Scrap Trap Accumulator The scrap trap accumulator is designed to perform two basic functions: It allows a method to discharge all the heavy solids out of the machine with each wash and rinse cycle. It provides capacity to drain the contents of one cycle regardless of the ability of the existing drain to accept the discharge rate. There is a drain connection sleeve (2”) on the bottom of the scrap accumulator (See drain connection instruction).
Title Installation & Operation Rev 1.02A 6. Water Line The 3 Door Lift model should plumbed with ½” hot water line. The time necessary to deliver water to the machine is controlled by the number four cam. This cam provides the serviceman with the opportunity to fine-tune the machine to deliver the proper amount with each cycle. Refer to the service manual for an in depth discussion of this procedure. 7.
Title Installation & Operation Rev 1.02A OPERATION 3 Door Lift dishwashers have been used worldwide for many years. This manual has been written to help you, the operator, in your job. The manual is divided into three sections. Sections A and B cover start-up and dish handling, and section C covers troubleshooting. Starting Instructions Drain water if it is cold by lifting drain ball until all water is out of the machine. Check drain screen and clean. Replace it properly into the sump housing.
Installation & Operation Title Rev 1.02A Operating Instructions 1. Scraping and Pre-rinse Remove remaining food from utensils. Scrape by hand or by using a cleaning tool such as a sponge or rubber spatula. For protection of the hands, wear gloves. Use a pre-rinse hose for wet scraping to remove small particles of soil not removed by the hand scraping operation. The purpose is to keep excessive garbage from going into the dishwashing machine.
Title 4. Installation & Operation Rev 1.02A Racking glasses Glasses, cups, bowls and other deep dishes must be racked faced down. This is so as not to carry out wash water and so the sprays can work on the internal surfaces. Rack glasses and cups in a properly sized compartmentalized glass rack. Allow to air dry. GLASS RACKING CUP RACKING Glasses should be placed in the racks upside down in each compartment.
Title Installation & Operation Rev 1.02A SORTING AND STORING FLATWARE Stacking and storage of dishes being washed and sanitized is very important. A dish may be perfectly washed but be completely contaminated from the handling after washing. Avoid storing dishes where they may be soiled. Handling dishes with the hand on the food contact surfaces should be reduced to a minimum (towel drying is an incorrect procedure). Do not stack plates and dishes higher than 12 inches.
Title Installation & Operation Rev 1.02A Cleaning and Maintenance Certain times of the day should be allotted to cleaning dishwashing machine. Follow the cleaning and inspection procedures listed below: 1. Cleaning the drain screen Remove the drain screen and thoroughly clean all foreign material from screen as shown in the illustration. DO NOT BANG THE SCREEN ON THE TABLE TO JAR FOOD LOOSE. Use the faucet or the pre-rinse hose. Re-install drain screen and ensure that it is in the proper position.
Title 4. Installation & Operation Rev 1.02A Cleanup Wipe down the machine and check the chemical level in the containers. Also inspect machine for leaks or other items that might cause trouble during a rush period. You are now ready to wash dishes. Remember: The chemical containers should be saved for pickup by the serviceman during his regular call. Do not throw them in the trash bin. 5. Empty the Scrap Tray Remove scrap tray drawer and thoroughly rinse out.
Title Installation & Operation Rev 1.
Title Installation & Operation Rev 1.02A Troubleshooting the 3 Door LiftModel Will Not Start 1. Check master switch on the control box to make sure that it is “ON”. 2. Check circuit breaker that services the dishwasher. Make sure it is “ON”. 3. After (ONLY after) checking steps 1 and 2, call the service technicians. Out of Chemical Check backup supply of chemicals. REMEMBER! Red product label to red tube, blue product label to blue tube, and clear/white product label to clear/white tube.
Title Installation & Operation Rev 1.02A ADDENDUM FOR MACHINES INSTALLED IN THE CITY OF CHICAGO All food dispensing establishments using chlorine or other approved chemical sanitizers shall at all times maintain an adequate testing device.
Title Installation & Operation ELECTRICAL DIAGRAM Page 16 Rev 1.
Model DL2000 Low Temp 3 Door Lift Models Parts Manual Revision 1.03A 3765 Champion Boulevard Winston-Salem, NC 27105 336/661-1556 Fax: 336/661-1660 Tollfree:800/858-4477 2674 N.
Title Parts Manual Rev 1.03A TABLE OF CONTENTS PARTS MANUAL .................................................................................................................................... 3 Initial Parts Kit (Part # 01100.85).......................................................................................................................... 3 Exploded View Drawings ...................................................................................................................................
Parts Manual Title Rev 1.03A PARTS MANUAL Initial Parts Kit (Part # 01100.85) PART NO. 00100.00 00115.08 00120.02 00121.25 00200.10 00206.30 00307.30 00404.82 00411.00 00415.00 00418.00 00425.51 00425.53 00425.54 00433.10 00435.10 00500.00 00562.00 00602.00 00631.00 00955.00 01550.00 03470.01 DESCRIPTION Drain Ball Solenoid 120V Drain Sump Screen (A/C) Thermometer (Bi Metal) Drain Ball Pump Assy. 110/220V 60Hz (Open) Pump Seal Kit Spray Arm Assy.
Title Parts Manual Rev 1.03A Exploded View Drawings Cabinet Assembly Item 01 02 03 03a 04 05 06 07 08 09 10 11 11a Qty 3 2 1 1 1 1 6 1 1 1 1 1 3 Part No 01506.45 01516.50 01505.16 01505.10 01502.70 01510.40 01554.30 00124.65 00125.10 00101.20 00101.10 01558.20 00427.
Parts Manual Title Rev 1.03A Control Box Item 1 2 3 4* 5 6 7 8 9 10 11 12 13 14 15 Qty 1 1 1 1 1 1 1 1 2 1 5 4 1 1 2 Part No 01503.09 01504.09 00449.00 00407.80 00475.00 00631.00 00404.82 00454.10 03470.00 00471.10 00470.10 00911.50 00406.00 03408.50 00907.
Title Parts Manual Rev 1.03A Plumbing System Item 01 02 03 04 05 06 07 08 09 10 11 Qty 1 1 1 1 1 1 2 1 1 1 1 Part No 03603.10 00786.00 03603.20 00738.10 00706.10 00707.00 00421.51 03624.00 00739.50 03624.25 03623.
Title Parts Manual Rev 1.03A Pump Assembly Item 01 02 03 04 05 06 07 08 09 Qty 1 1 1 1 1 1 1 1 1 Part No 00206.30 00201.00 03222.10 03224.00 03226.00 04206.00 50302.40 50302.06 00246.40 Description Pump Seal Kit Pump Motor 1Hp 115/208-230V Impeller (Universal) Open Pump Base Pump O Ring Gasket Pump Cover 1 ¼ MIP X 1" Barb Fitting 1" MPT X 1" Barb PVC Sch 80 Motor Suction Tube Item 10 11 12 13 14 15 16 17 Page 7 Qty 2 2 1 1 4 1 1 2 Part No 03101.00 00238.00 00906.00 00912.00 00921.00 00924.
Title Parts Manual Rev 1.03A Spray System Assembly Item 01 02 03 04 05 06 07 08 Qty 4 9 4 1 2 2 4 1 Part No 00914.00 00924.00 00912.00 00966.10 00342.00 00310.00 00308.50 00305.03 Description 1/4-20 X 3/4 Hexhead Bolt 1/4 SS Washer 1/4-20 Nylon Lock Nut 10-32 X 1/4 Hexhead SS Bolt Spray Arm Bearing Spray Arm Spray Arm End Plug SS Spray Manifold Item 09 10 11 12 13 14 15 16 Page 8 Qty 1 1 2 1 1 4 1 1 Part No 04306.00 03108.10 03101.00 00905.82 00357.10 00955.00 50302.06 00302.
Title Parts Manual Rev 1.03A Drain System Assembly Item 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 Qty 1 2 1 1 6 1 1 1 1 3 1 1 1 1 2 Part No 00900.10 00927.00 00110.07 00902.00 00922.00 00121.25 00115.08 03812.00 01313.20 01312.20 41019.11 00105.20 05030.22 05030.24 00936.
Title Parts Manual Rev 1.03A Door Actuator Assembly Item 01 02 03 Qty 1 1 1 04 1 05 06 07 08 09 10 11 12 2 2 1 1 1 1 4 6 Part No 00613.09 01556.50 00603.07 00602.00 00602.20 01506.30 01553.00 00606.00 00913.00 00926.00 00900.00 00906.00 00924.
Parts Manual Title Rev 1.03A Peristaltic Pump Assembly Item 01 02 03 04 05 06 07 Qty 1 1 2 1 1 1 4 Part No 00416.00 00417.10 00919.00 00918.00 00418.00 03415.40 00911.00 Description Peristaltic Pump Motor 120v/60hz Peristaltic Pump Block 10-32 X 1 1/2 Panhead Bolt 10-32 X 1 1/2 Filister Bolt Peristaltic Pump Cover Liquid Tight Fitting 1/4" 8-32 X 1/2 Panhead Screw Item 08 09 10 11 11 11 12 Page 11 Qty 1 1 2 1 1 1 1 Part No 00435.10 00419.00 00448.00 00425.51 00425.53 00425.54 00443.
