Installation and Service Guide with Service Replacement Parts Beginning with Serial No.
For future reference, record your dishwasher information in the box below. Model Number__________________________ Serial Number_______________________ Voltage________________Hertz_____________ Phase__________________ Champion Service Agent __________________________________ Tel:______________________ Champion Parts Distributor _________________________________ Tel:______________________ For all models: The data plate mounts to one side of the top-mounted control cabinet.
Champion Industries, Inc. P.O.
Revisions to this manual _________________________ Revisions to this manual • This is where we record changes to the manual. A revision might be a part number change, new instructions, or information that was not available at print time. • We reserve the right to make changes to this manual without notice and without incurring any liability by making the changes.. • Dishwasher owners may request a revised manual, at no charge, by calling (800.858.4477) in the USA or (800.263.5798) in Canada.
Dear Owner: Thank-you for choosing our dishwasher. We appreciate your business. This manual covers the E-series Rack Conveyor Dishwashers: Electric high temperature single tank and multiple tank rack conveyor dishwashers with built-in electric boosters in 40°F/22°C rise or optional 70°F/39°C rise. Steam high temperature single tank and multiple tank rack conveyor dishwasher with built-in steam booster in 40°F/22°C rise or an optional 70°F/39°C rise booster.
Table of Contents E series Rack Conveyor Dishwashers Revisions to this manual____________________________________________________________ i Limited Warranty__________________________________________________________________ iv Installation ______________________________________________________ 1 Unpack and Place Plumbing Connections Drain Connections Electrical Connections Ventilation Initial Start-up Operating Instructions___________________________________________ 9 How to Operate your Dishw
Limited Warranty LIMITED WARRANTY Champion Industries Inc. (herein referred to as Champion), P.O. Box 4149, Winston-Salem, North Carolina 27115, and P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts, as set out below.
Model Descriptions Model Descriptions Champion single tank and two tank rack conveyor dishwashers are fully automatic. Standard equipment includes 1HP prewash, 2HP wash and 2HP power rinse pumps. The conveyor drive is a 1/6 HP motor. All models are available in right-to-left (R-L) or left-to-right (L-R) direction. Model Numbers Single Tank - Basic........................................... Single Tank with 22" Prewash........................... Single Tank with 36" Prewash...........................
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Installation Installation Unpack and Place !!ATTENTION!! Use caution when moving or lifting the dishwasher to prevent damaging the dishwasher or the installation site. Check doorway and passageway clearance before moving the dishwasher. Remove dishwasher front panels and check under the machine base for obstructions before moving. 1. Inspect the dishwasher for shipping damage and immediately report any damage to the freight carrier. Save all packing materials. 2.
Installation Installation Plumbing Connections - Hot water supply continued 3. Install service shut-off valves in the supply line as close to the dishwasher as possible. Valves must be the same size or larger than the supply line. Cold water supply 1. Connect a 1/2" NPT cold water supply line for dishwashers equipped with a prewash cold water tempering option. Connection is located at the top rear of the dishwasher load end. 2.
Installation Installation Electrical Connections WARNING ! ELECTRIC SHOCK may cause INJURY OR DEATH. This dishwasher may have multiple power service connections. Do not work on any energized circuit. Turn off all main power service disconnect switches. Attach a label to the breaker indicating that work is being done on the electric circuits. !!ATTENTION!! Electrical and grounding connections must comply with the National Electrical Code and Local Electrical Codes.
Installation Electrical Connections continued 8. Motor rotation was set at the factory. 9. The conveyor drive motor rotation is indicated by a red arrow located on the side of the motor. 10. The single phase drive motor (208-240V only) rotation must be changed at the drive motor junction box. 11. Three phase drive motor (480-575V) rotation must be reversed in the control cabinet. 12.
Installation Chemical Connections 1. Use a qualified detergent/chemical supplier for detergent/chemical and dispensing equipment needs. 2. Labeled detergent control circuit connection terminals are provided in the control cabinet for detergent and rinse agent/sanitizer dispensing equipment (supplied by others). 3. The illustration on the right, shows the terminal board for the current production machines .
Installation Attach the dishtables 1. Attach dishtables (supplied by others) to the load and unload ends of the dishwasher. 2. The table must fit over the dishwasher end flange and extend down into the dishwasher. 3. The dishtables must angle toward the dishwasher so water on the tables will drain into the dishwasher. The dishtables should have adjustable feet to adjust the angles. 4. Use a food grade silicon sealant to seal the joints between the dishtables and the dishwasher.
Operation Operation IMPORTANT Please read the steps below before you operate your dishwasher. 1. Make sure the dishwasher was properly installed and tested prior to operation. 2. Read the operating instructions completely before you operate your dishwasher for the first time. 3. Keep these instructions available for quick reference. 4. Contact your supervisor immediately if you have questions about the dishwasher. 5. Contact your local authorized Champion service agency for technical support.
Operation Operation Follow the procedure below to operate your dishwasher properly. 1. Check that the spray pipes, curtains, and scrap screens are in place and clean. 2. Check that the overflow drains are closed. 3. Turn on the detergent dispenser switches and check the detergent supply. 4. Turn on the exhaust vent system (if applicable), and make sure it is operating. 5. Close the door(s). Push the power switch ON, light will illuminate.
Operation Operation Door Safety Switches Dishwasher access doors are equipped with a door safety switch that automatically stops the dishwasher pumps and conveyor drive if a door is raised while the dishwasher is running. In addition, the diswasher will not start if a door is left open. 1. If the dishwasher is running and a door is raised, then lighted GREEN START pushbutton goes out and the pumps and conveyor drive stop. 2. Check the interior of the dishwasher for any dishracks still in the machine.
Operation Removing the sprayarm end plugs for Cleaning Installing the lower sprayarm assembly 12
Operation Installing the upper sprayarm assembly Removing the sprayarm end plugs for cleaning 13
Operation Removing the Dual Rinse (DR) scrap screens 1 2 14
Operation Removing the Dual Rinse (DR) scrap screens (continued) 15
Maintenance Maintenance Cleaning your dishwasher is the best maintenance you can do. The cleaning intervals below are the minimum requirements for most dishwashers. You may need to clean your dishwasher more often when washing heavily soiled wares or during long hours of continuous operation. Cleaning Cleaning Intervals • Daily or every 2 hours of operation 1. 2. Turn power switch to OFF. Pull drain lever(s) to drain water. Remove scrap screens and scrap baskets.
Maintenance Cleaning • Weekly 1. Inspect all water lines for leaks and tighten at joints if required. 2. Clean any detergent residue from the exterior of the machine. 3. Check that the drain/overflow pipes seat tightly in their drains. 4. Clean any accumulated scale from the heating element. 5. Inspect the sprayarms for any damage or missing parts. 6. Inspect the final rinse arms for missing parts. 7. Inspect the pawl bar and drive assembly for damage or missing parts. 8.
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Basic Service Basic Service 19
Electrical • Basic Service Electrical Service Fuse Blocks - 120VAC Control Voltage Two fuse blocks, located in the center of the front of the main control cabinet protect the main control transformer. Each fuse block holds one fuse. Always replace a blown fuse with a fuse of the same AMP rating. DO NOT INCREASE THE FUSE RATING. Motor Overloads Motor overloads are located to the left of the fuse block inside the control cabinet.
Basic Service • Electrical Electrical Service (continued) Pump/Conveyor Timer Timer Sequence of Operation: • A dishrack entering the machine contacts the idle pump switch lever. • The contacts of the idle pump switch open, de-energizing control relay 1CR. • Normally closed contacts of 1CR close and apply a signal to pump timer. The timer contacts close turning on the pump(s) and drive motor • The dishrack moves off the idle pump switch lever and the switch contacts close.
Electrical • Basic Service Electrical Service (continued) Automatic Fill/Low Water Heat Protection Dual Float Switches Each tank contains a dual float switch. The part consists of an angled stem containing two reed switches. Two stainless steel ball floats, containing magnets, slide over the stem and are free to move up and down. When the float moves on the stem, it opens and closes the associated reed switch inside the stem. The reed switches control relays.
Basic Service • Electrical Automatic Fill/Low Water Heat Protection Dual Float Switches (continued) During Normal Operation • If the water level in a tank falls below the level of the top float, the top float moves down and its reed switch contacts open. • When the water level falls below the level of the bottom float, the bottom float moves down and its reed switch opens. • The control relay de-energizes. The fill and rinse valve energizes and refills the tank.
Electrical • Basic Service Multi-Voltage Pump Motors: Low voltage: 208-230VAC High voltage: 460VAC or 575VAC Motor Connections: Low voltage 208-230V/1PH High voltage 460V/3PH Low voltage 208-230V/3PH 575V/3PH Only Troubleshooting Motor will not run 1. Check incoming power to control cabinet. 2. Check for tripped manual motor starter (overload) in control cabinet. (Refer to Motor Overload service section for proper settings). 3. Check power at motor contactor.
Basic Service • Electrical Motors-Drive Voltage: Standard motors are multi-voltage Low Voltage: 208-240VAC High Voltage: 380/480/575VAC 1 Phase Only 3 Phase Only 208-240V 1Phase Wiring Diagram To reverse motor rotation interchange yellow and orange leads.
Mechanical • Basic Service Mechanical Service • Pump Seal Replacement NOTE ! Study the instructions below before you replace a pump seal. Remove Defective Pump Seal 1. Disconnect the power to the machine. 2. Disconnect the wires at the motor junction box. 3. Make note of the motor connections in order to phase the replacement correctly. 4. Remove pump/motor assembly to a clean work area. 5. Follow the diagrams below for pump disassembly and seal replacement.
Basic Service • Mechanical Mechanical Service • Pump Seal Replacement 3 2 1 continued on next page 27
Mechanical • Basic Service Mechanical Service • Pump Seal Replacement NOTE ! Replace the pump motor if motor shaft is grooved, pitted, or bent. Clean rust and debris from seal seat and motor shaft. Debur with fine finishing paper specifically designed for metal surfaces. Use a new seal assembly preferably from an unopened package. The wax paper, and paper disk between the seal parts should be intact. Avoid touching the graphite or the ceramic surfaces of the seal assembly.
Basic Service • Mechanical Mechanical Service • Pump Seal Replacement .032” .015” .0085” 3 2 1 Use Champion OEM Shim/Gasket Kits Only: P/N 900737 Number and thickness of shims will vary between pumps. Notches in a shim identifies thickness. Measure gap between impeller vanes and pump volute. Minimum clearance must be .030” [0.76 mm]. Rotate the motor shaft CW to check proper clearance. Reinstall assembly and test run checking for leaks.
Mechanical • Basic Service Mechanical Service • Replace Electric Booster Control Thermostat WARNING ! ELECTRIC SHOCK may cause INJURY OR DEATH. Do not work on an energized circuit. Turn off the main power service disconnect switch. Attach a label to the breaker indicating that work is being made on the electrical circuit. NOTE ! READ ALL OF THE THERMOSTAT INSTRUCTIONS BEFORE YOU REPLACE THE CONTROL THERMOSTAT USED IN AN ELECTRIC BOOSTER HEATER.
Basic Service • Mechanical Mechanical Service • Replace Electric Booster Control Thermostat Slide ferrule 8” away from the end of the thermostat probe and mark. Thread gland nut into booster tank fitting. 1" Insert thermostat probe into booster tank taking care not to crimp capillary tube. 8" Slide ferrule and small gland nut up to mark on capillary tube. Tighten small gland nut to seal the assembly. Complete the installation of the thermostat body and check booster heater operation.
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Replacement Parts _________________Replacement Parts 33
Replacement Parts • Prewash Doors & Panels 10 6 9 7 12 8 8 11 11 12 5 12 4 3 12 12 2 34 1
Prewash Panels & Doors • Replacement Parts 1 397970 Panel Assy. Front Perimeter 22" PW Prewash 1 --- 328978 Panel Assy.
Replacement Parts • Single Tank Doors & Panels 9 11 8 7 5 6 10 11 3 4 11 2 12 1 36
Single Tank Doors & Panels • Replacement Parts 1 328974 Panel Assy.
Replacement Parts • Two Tank Doors & Panels 1 2 3 13 10 4 4 5 9 3 4 9 14 10 11 6 10 12 5 7 3 8 38
Two Tank Doors & Panels • Replacement Parts 1 414303 Door Assembly Includes Items 2-3 2 --- 327851 Door without handle 2 --- 111026 Magnet, Door (Not Shown) 1 --- 113719 Switch, Reed Aleph (Not Shown) 1 2 108966 Door Handle 2 3 100073 Screw 1/4-20 x 1/2 Truss Head 8 4 113691 Guide, U-channel Door 4 5 327889 Panel, 25” Side Perimeter (Load, No Prewash) 1 --- 327889 Panel, 25” Side Perimeter (Unload, No Booster) 1 6 328975 Panel, 64 Front Perimeter 1 7 328976-01 Pane
Replacement Parts • Drive Motor Assembly 3 1 15 16 2 4 13 5 13 17 8 11 11 12 9 7 6 8 10 14 40
Drive Motor Assembly • Replacement Parts 1 0509199 Drive Motor Switch 1 2 327918 Bracket, Motor Switch Mounting 1 3 103166 Sheave AK 39 5/8 Bore (44) 1 3 113893 Sheave AK 51 5/8 Bore (64) 1 4 327916 Plate, Drive Motor Mounting 1 5 327920 Plate, 44 Motor Assy Mounting 1 5 327917 Plate, 64 Motor Assy Mounting 1 6 327919 Bracket, Motor Spring Mounting 1 7 100154 Hex Nut Plain 5/16-18 SST 2 8 102376 Washer, Flat 5/16 x 3/4 x .06 SST 4 9 113702 Spring 0.6OD x 0.
Replacement Parts • Drive Assembly 10 11 1 2 3 12 4 13 5 6 7 8 18 9 14 15 19 16 20 17 42
Drive Assembly • Replacement Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 ----20 ------- 202381 100868 107089 206300 206301 206302 102244 206303 100382 100007 104925 103180 104916 100794 113892 327924 113860 104923 100153 104618 109010 100739 100154 106013 109009 Roller Crosshead Roller Stud Crosshead Nut Jam 1/2-13 Crank, Rack Arm Shaft 5/8 Diameter 8-3/8 LG Housing, Bearing/Seal Seal 5/8” Gasket/Bearing Seal Bearing Jaf #EK104-10 Screw, 10-32 x 3/8 Truss Head Washer 1/4 x 1 x 16 Gauge Wiper Ri
Replacement Parts • Prewash Track & Cradle Assembly 17 14 12 11 13 19 10 8 7 4 9 6 2 15 3 18 16 Tank 20 5 44 1 18
Prewash Track & Cradle Assembly • Replacement Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 --19 20 --- 113719 328045 111026 100764 108954 106482 327833 100736 328041 328043 204513 206345 113692 328450 328613 206343 327955 100736 112318 100141 100142 100736 106482 Switch, Reed Aleph Switch, PW Idle Magnet, SS Screw, 6-32 x 1/2 Round Head SST Nut, Grip 6-32 Hex Head W/Nylon Insert Washer Lock 1/4 Split Pin Idle Pump Switch Screw, 1/4-20 x 3/4 Hex Head Track, 22” PW Rear Cradle, 22” PW Pawl, NG Cra
Replacement Parts • SingleTank Track & Cradle Assembly 16 13 12 11 17 14 15 18 10 6 5 7 4 3 1 46 2 8 9
SingleTank Track & Cradle Assembly • Replacement Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 --18 --- 113719 414344 111026 100764 108954 106482 327833 100736 414370 414307 113692 206345 204513 414357 206343 100412 100141 112318 100141 100736 106482 Switch, Reed Aleph Switch, Idle Assembly (Includes Items 3-8) Magnet, SS Screw, 6-32 x 1/2 Round Head SST Nut, Grip 6-32 Hex Head W/Nylon Insert Washer Lock 1/4 Split Pin Idle Pump Switch Screw, 1/4-20 x 3/4 Hex Head Track, E44 Front Cradle, E44 Screw, 3/8
Replacement Parts • Two Tank Track & Cradle Assembly 13 15 12 18 11 14 17 16 9 19 6 5 4 7 2 3 1 48 8
Two Tank Track & Cradle Assembly • Replacement Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 --18 19 --- 113719 414344 111026 100764 108954 106482 327833 100736 414372 414378 113692 206345 204513 414308 414358 206343 112318 100141 100142 100736 106482 Switch, Reed Aleph Switch, Idle Assembly (Includes Items 3-8) Magnet, SS Screw, 6-32 x 1/2 Round Head SST Nut, Grip 6-32 Hex Head W/Nylon Insert Washer Lock 1/4 Split Pin Idle Pump Switch Screw, 1/4-20 x 3/4 Hex Head Track, 64 Front Cradle, 64 Assembly (I
Replacement Parts • Prewash Screens 2 1 50
Prewash Screens • Replacement Parts 1 2 328958 328959 Screen Assy Refuse Basket 1 1 51
Replacement Parts • Single Tank Scrap Screens Tank 3 2 1 5 4 52 Tank
Single Tank Scrap Screens • Replacement Parts 1 2 3 4 5 414328 414329 414300 327888 328653 Screen, E-44 L-R Front Screen, E-44 L-R Rear Basket, Rack Support, Screen Screen, Outboard, (E-54 Only) 1 1 1 1 1 53
Replacement Parts • Two Tank Scrap Screens 3 3 2 4 2 1 1 4 54
Two Tank Scrap Scr 1 2 3 4 5 414328 414329 414300 328653 327888 Screen, E-44 L-R Front Screen, E-S44 L-R Rear Basket, Rack Support, Screen (not shown) Screen, Outboard (E-64, E-84) Replacement Parts 1 1 1 2 2 55
Replacement Parts • Prewash Spray Arms 6 4 2 A 8 9 5 7 4 3 2 A 9 8 1 56
Prewash Spray Arms • Replacement Parts 1 2 3 4 5 6 7 8 9 A 414293 113723 113738 113540 113542 328028 414292 113738 113555 107073 0501501 106026 106014 Wash Manifold Assembly 6” Lower O-Ring,1.
Replacement Parts • Single Tank Wash Spray Arms 6 5 4 2 A 7 Back of machine 8 3 5 8 4 2 8 58 1
Single Tank Wash Spray Arms • Replacement Parts 1 1 2 3 4 5 6 6 7 7 8 9 A 414291 414290 113723 113738 113540 113542 414317 327993 414289 414288 113738 113555 107073 0501501 106026 106014 Wash Manifold Assembly 10” 15° Lower (L-R) Wash Manifold Assembly 10” 15° Lower (R-L) O-ring,1.
Replacement Parts • Two Tank Wash & Rinse Spray Arms 8 1 2 4 A 7 1 9 2 A 3 4 A 9 5 10 3 5 10 6 10 6 10 60
Two Tank Wash & Rinse Spray Arms • Replacement Parts 1 2 3 4 5 5 113542 113540 113738 113723 414289 414288 Gasket, Flat EDPM 2-3/8 ID Locknut 2NPT SST Lock, Pin spray arm O-ring,1.
Replacement Parts • Float Switches Two Tank Single Tank Prewash 4 3 2 1 62
Float Switches • Replacement Parts 1 2 3 4 ---- 104584 107589 111151 110854 113291 113291 110750 Nut, Plain 1/2-13 Washer, Flat 1/2” C-Clip Float Switch, Dual Prewash Float Switch, Dual Wash/Rinse E-44 Float Switch, Dual Wash/Rinse E-64 Gasket, Float Switch (Not Shown) 1 1 A/R 1 1 2 A/R 63
Replacement Parts • Single Tank Electric Heat 1 2 3 4 3 64 5 6
Single Tank Electric Heat • Replacement Parts 1 2 3 4 5 6 113516 113517 113518 113519 100153 104618 108345 106407 100140 Heater 15/18KW 208V,380V Heater 15/16.3KW 230/240V, 400/415V Heater 15/16.
Replacement Parts • Two Tank Electric Heat 3 1 A Tank 2 2 66 Wash Rinse
Two Tank Electric Heat • Replacement Parts 1 2 3 A 113516 113517 113518 113519 108345 113804 118842 113883 113884 Heater 15/18KW 200/220V (Wash) Heater 15/16.3KW 230/240V(Wash) Heater 15/16.3KW 460/480V (Wash) Heater 15KW 575V (Wash) Gasket 3 x 3 x 1/8” 2” Hole Heater 10/12.
Replacement Parts • Single Tank Steam Heat 1 3 2 4 5 6 8 Tank 68 7
Single Tank Steam Heat • Replacement Parts 1 1 2 3 4 5 6 7 8 9 327908 327907 102554 100548 113918 100740 102376 108345 106013 100154 Coil, Steam RH (Shown) Coil, Steam LH Union 3/4 SST Locknut, 3/4NPT SST Nipple, Rtoe 3/4 x 1-3/4 Bolt 5/16-18 x 1 Hex Head Washer 5/16 X 3/4 x 1/16 Gasket 3 x 3 1/8” 2IN Hole Washer Lock 5/16 Split Nut Plain 5/16-18 1 1 1 1 1 4 8 1 4 4 69
Replacement Parts • Two Tank Steam Heat 7 9 8 1 10 2 3 3 Tank 5 6 4 Tank 70
Two Tank Steam Heat • Replacement Parts 1 2 3 4 5 6 7 8 9 10 327907 100740 102376 108345 106013 100154 327908 102554 100548 113918 Coil, Steam LH Bolt 5/16-18 x 1 Hex Head Washer 5/16 X 3/4 x 1/16 Gasket 3 x 3 1/8” 2IN Hole Washer Lock 5/16 Split Nut Plain 5/16-18 Coil, Steam RH Union 3/4 SST Locknut, 3/4NPT SST Nipple, Rtoe 3/4 x 1-3/4 1 8 16 2 8 8 1 2 2 2 71
Replacement Parts • Thermostats Two Tank Single Tank 2 5 4 1 3 2 1 72
Thermostats • Replacement Parts 1 -2 -3 -4 -5 109069 109069 113200 113200 201041 201041 109034 109034 100547 100547 Thermostat w/capillary - Single Tank Thermostat w/capillary -Two Tank Thermostat, Fixed Hi Limit - Single Tank Thermostat, Fixed Hi Limit -Two Tank Washer 7/8 ID x 1/8 Thk - Single Tank Washer 7/8 ID x 1/8 Thk - Two Tank Gasket. Plug - Single Tank Gasket.
Replacement Parts • Prewash Drain-overflow Assembly 4 1 3 2 1 5 6 7 Tank Bottom 4 8 9 74
Prewash Drain-overflow Assembly • Replacement Parts 1 2 3 4 5 6 7 8 9 108875 328824 206419 106026 328430 111532 100735 112257 113559 Cotter Pin 3/32 x 1/2 Uneven Lever Drain Lift Rod, Overflow Lift 22"PW Washer 1/4 x 5/8 x 1/6 SST Overflow PW Mtd O-ring, Overflow Bolt 1/4-20 x 5/8 Hex Head O-ring, drain Drain , Flange Cast/Mach SST 2 1 1 5 1 1 4 1 1 75
Replacement Parts • Single & Two Tank Drain-overflow Assembly 1 2 4 3 12 11 5 13 6 7 8 Tank Bottom 9 10 76
Single & Two Tank Drain-overflow Assembly • Replacement Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 113715 328611 206442 206444 107966 112257 100735 106026 111532 113559 414343 017367 104985 Cotter Pin 3/32 x 1/2 Lever Drain Lift Rod, Overflow Lift Block, drain lift Nut, Grip 10-32 w/Nylon Insert O-ring Bolt 1/4-20 x 5/8 Hex Head Washer 1/4 x 5/8 x 1/6 SST O-ring, Drain 1.600 ID x .
Replacement Parts • Final Rinse Piping with Booster 21 16 15 14 17 20 13 From Booster 12 11 18 22 8 19 10 7 9 Top of Hood 5 1 6 2 3 4 78 6
Final Rinse Piping with Booster • Replacement Parts 1 2 3 4 4 5 5 6 -7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 113694 106026 107967 112022 107290 113709 0508376 113795 108620 100156 100599 105976 101259 100184 100571 102470 102388 104429 900837 102525 109879 100171 102490 100135 102442 Manifold 44/64 L-R Final Rinse Washer 1/4 x 5/8 x 1/16 SST Nut Grip 1/4-20 w/Nylon Insert Nozzle, Spray K-2 2T Rack Nozzle 1/8 HU-SS 8015 (44WS) Nozzle, Spray 8015 SST Nozzle Rinse SST Upper (WS only) Plug 11/16-16 Thre
Replacement Parts • Piping No Booster or Steam Booster 15 14 20 21 5 5 9 18 6 11 5 12 8 8 10 7 19 22 6 11 5 4 3 1 80 2 19 16 17
Piping No Booster or Steam Booster • Replacement Parts 1 2 3 4 5 6 7 8 9 -10 11 12 --13 14 15 16 17 18 19 20 21 22 101259 105976 100171 100599 100184 100571 102470 102525 104429 900837 102490 102442 111437 109903 111472 107418 102392 100209 102514 111250 102388 109879 100135 102521 102490 Plug, 1/8” NPT Brass Bushing, Red 3/4” NPT x 18” NPT Brass Bush Red Face 3/4” NPT x 1/2” NPT Brass Cross, 3/4”NPT Brass Nipple 3/4” NPT Close Brass Union 3/4” NPT Brass Nipple 3/4” x 3” Lg Brass Tee Red 3/4 x 1/2 x 3/4
Replacement Parts • Final Rinse Drain Assembly 1 2 3 4 5 6 7 8 82
Final Rinse Drain Assembly • Replacement Parts 1 2 3 4 5 6 7 8 100141 305218 107342 107864 107345 107473 110245 110244 Nut, Grip 1/4-20 Strainer, F/R Drain Basket, Drain Washer, Packing-Neoprene Nut Slip Tailpiece Washer Tailpiece Nut Slip, Tailpiece 1 1 1 1 1 1 1 1 83
Replacement Parts • Prewash Pump Suction & Discharge 1 2 7 3 A 9 Discharge 5 5 4 6 L-R Application Shown 84 Suction
Prewash Pump Suction & Discharge • Replacement Parts 1 2 3 4 5 6 7 8 9 10 A 109568 307995 104203 113717 113731 104165 111964 311761 112379 112338 Gasket Pump Suction Flange, Suction Clamp, Hose M52 SST Hose, PW Suction Hose 22” PW Pump Discharge Clamp, Hose M40 SST Hose, Clamp Discharge Strainer, Pump Suction (Not Shown) Suction, Flange Machined Gasket Pump Suction Flange (Not Shown) 1 1 2 1 1 1 1 1 1 1 100739 102376 109009 Pump Fasteners Bolt 5/16-18 x 3/4 Hex Head SST Washer 5/16 x 3/4 x 1/16 Nut,
Replacement Parts • Wash & Rinse Pump Suction/Discharge 7 1 2 3 6 5 A 4 B 86
Wash & Rinse Pump Suction/Discharge • Replacement Parts 1 2 3 4 5 6 7 A B 110858 112807 111780 327870 113538 327906 327904 Hose Clamp Pump Discharge Hose Discharge Pump Hose Clamp Discharge Pump Motor Base Gasket Pump Suction Plate, Pump Suction Hood Pump Suction 1 1 1 1 1 1 1 100739 102376 109009 Pump Base Fasteners Bolt 5/16-18 x 3/4 Hex Head SST Washer 5/16 x 3/4 x 1/16 Nut Grip 5/16 w/Nylon Insert 4 8 4 100739 102376 109009 Pump Fasteners Bolt 5/16-18 x 3/4 Hex Head SST Washer 5/16 x 3/4 x 1
1 2 21 4 3 5 9 6 10 7 11 8 2 14 15 12 13 19 16 17 18 20 Replacement Parts • Pump/Motor Assembly 88
Pump/Motor Assembly • Replacement Parts 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 --- 100736 106482 113705 102504 102500 111943 111942 111941 100735 110247 110248 113118 113603 111111 113635 107690 106407 204460 110270 100754 109654 113420 113420 112380 113634 112338 Screw 1/4-20 x 3/4 Hex Head Washer, Lock 1/4” Plug 1/2” NPT Countersunk Brass (2HP) (Wash/Rinse) Plug 1/2” NPT Brass Sq Head (1HP) (Prewash) Plug 1/4” NPT Brass Gasket .032 Thk (3 Notches) Gasket .015 Thk (2 Notches) Gasket .
Replacement Parts • Electric Booster Assembly - 40°F/60°F Rise 3 Insert thermostat probe into tube in center of element 2 10 1 11 A 13 2 B 7 4 2 8 6 9 C 5 90
Electric Booster Assembly - 40°F/60°F Rise • Replacement Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 A B C 113690 113885 113886 113887 111233 111232 111234 111383 109985 113724 108576 109069 102505 414331 113690 113885 113886 112059 111334 112060 112061 328254 113706 108954 328048 111235 111236 111237 111384 Heater, 12KW 208/60/3Ph (60°F)(200-220V/1Ph & 3PH) Heater, 12KW 220/230/240/380/415V 3Ph (60°F)(230-240/1PH & 3PH) 1 Heater, 12KW 460/480V 3Ph (60°F) Heater, 12KW 575V 3Ph(60°F) Heater 7.
Replacement Parts • Electric Booster Assembly - 70°F Rise 2 10 1 3 A 2 13 11 7 4 6 B 2 5 8 9 C 92
Electric Booster Assembly - 70°F Rise • Replacement Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 A B C 113690 113885 113886 113887 109985 113724 108576 109069 102505 414331 112059 111334 112060 112061 328254 113706 108954 328048 109458 Heater, 12KW 208/60/3Ph (200-220V/1Ph & 3PH) Heater, 12KW 220/230/240/380/415V 3Ph (230-240/1PH & 3PH) Heater, 12KW 460/480V 3Ph Heater, 12KW 575V 3Ph Seal, Electric Heater Flange Thermostat w/Capillary 210°F Cover, Booster No Cutout Thermostat w/ Capillary Plug
Replacement Parts • Control Cabinet 13 17 15 16 18 20 12 21 22 11 27 23 24 25 28 26 10 4 9 8 7 6 1 94 2 3 5
Control Cabinet • Replacement Parts 1 2 111980 113814 Circuit Breaker On/Off 5amp Switch Pushbutton Green Illuminated 1 1 3 4 5 6 113752 113812 113140 900726 1 1 2 1 7 7 8 8 9 10 -11 11 11 11 11 12 12 12 12 12 12 12 12 12 12 12 13 13 111615 111616 113684 113710 107440 107440 113622 100294 112296 108424 180171 180171 111135 111135 108448 180059 180175 180175 180174 180243 111231 180176 180172 111683 112062 111231 111827 13 14 15 16 17 111827 103310 111833 106402 111821 Mounting Base Led Green Con
Replacement Parts • Control Cabinet 18 18 18 18 18 19 19 19 20 20 --21 21 22 23 23 24 24 ----25 26 27 28 96 111630 111630 110807 110807 110805 113161 110806 110804 110803 110801 111639 108122 109582 108122 111036 113036 111068 111068 113271 113271 112415 112382 113782 109064 Starter Mtr 13.0-18.0 (Wash) (208-220V/1PH),(230/240V/1PH) (Single Tank) Starter Mtr 13.0-18.
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Replacement Parts • Extended Vent Cowls 2 1 4 5 5 2 2 4 6 A 7 8 9 98 2 3
Extended Vent Cowls • Replacement Parts 1 2 3 4 5 6 7 8 9 A 401487 201589 112258 108954 104883 328344 109158 107015 107016 Vent Stack Assembly (Includes Items 2-5) Regulator Assembly Nut Wing 1/4-20 SST Nut, Grip 6-32 w/Nylon Insert Screw 6-32 x 3/8” Round Head Vent Cowl Nameplate “Champion” Screw 4-40 x 1/4 Round Head Nut Grip 4-40 w/Nylon Insert 2 2 2 4 4 2 2 4 4 100734 106482 Vent Cowl Fasteners (Qty per Cowl) Bolt 1/4-20 x 1/2 Hex Head SST Nut Grip 1/4-20 SST 4 4 99
Replacement Parts • Standard Vent Cowls 5 2 1 5 4 2 2 4 2 3 6 10 11 8 9 7 100
Standard Vent Cowls • Replacement Parts 1 2 3 4 5 6 7 8 9 10 11 -- 401487 201589 112258 108954 104883 307228 100734 100141 107015 107016 109518 Vent Stack Assembly (Includes items 2-5) Regulator Assembly Nut, Wing 1/4-20 SST Nut, Grip 6-32 w/Nylon Insert Screw 6-32 x 3/8 Round Head Vent Hood Belt 1/4-20 x 1/2” Hex Head Nut Grip 1/4-20 Screw 4-40 x 1/4 Round Head Nut Grip 4-40 w/Nylon Insert Nameplate “Champion” 401889-S Vent Hood Assembly (Includes Items 1-10) 2 2 2 8 8 2 4 8 4 4 1 101
Replacement Parts • Dishracks 2 1 102
Dishracks • Replacement Parts 1 2 101285 101273 Rack Peg Rack Combination 1 1 103
Replacement Parts • E-44DR Dual Rinse Assembly 4 31 1 2 3 5 7 8 6 9 12 13 14 11 10 18 19 15 15 20 15 24 33 17 32 35 21 16 25 23 22 34 Only available� as an assembly 26 27 36 38 39 40 28 29 30 Only available� as an assembly 104 37 41
E-44DR Dual Rinse Assembly • Replacement Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 --17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 329562 329465 329466 329281 329265 180282 100156 108620 112022 113795 329167 100156 102102 114021 105993 206501 206503 114020 329276 0502692 110454 102444 601814 110454 111443 113996 100589 415960 329467 0306618 601707 331017 201241 100537 113622 109069 113604 322892 100007 100443 100036 100595 Screen, E44DR, R-L Screen, E44DR, R-L Rinse Screen
Replacement Parts • E-44DR Recycle Pump Assembly 1 2 3 4 6 7 106 5
E-44DR Recycle Pump Assembly • Replacement Parts 1 2 3 4 5 6 7 0502734 0502730 0502729 329281 0501406 0501635 0502732 Stub Shaft Seal Assembly (c/w spring) Impeller Pump Housing Screw, 8-32 x 1/2" O-ring Seal Screw, Housing 1 1 1 1 4 1 1 --- 0502692 Pump Assembly, Complete (c/w motor and items 1-7) 1 (Motor is not available as a separate service part) 107
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Electrical Schematics
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