Installation/Operation Manual with Service Replacement Parts 10.8.10 E www.championindustries.
Complete the information below so it will be available for quick reference. Model Number Serial Number Voltage and Phase Champion Service Agency Phone Champion Parts Source Phone Champion Service: Champion (USA) Phone: 1 (336) 661-1556 1 (800) 858-4477 Fax: 1 (336) 661-1660 Champion (Canada) Phone: 1 (905) 562-4195 1 (800) 263-5798 Fax: 1 (905) 562-4618 We strongly recommend that you Fax your orders.
6/21/04 48-49 _____ Corrected P/N 314187 to 314185 drain overflow, added drain overflow gaskets and o-rings. 5/26/06 45 _____ Changed rinse arm rebuild kit to P/N 900786 8/6/10 47 _____ Changed Item 1 P/N to 307438 10/8/10 55, 63, 65, 69 10062779 Asco 1" solenoid valve P/N 110005 replaced by P/N 114800 for all serial numbers.
REVISIONS REVISION RECORD (CONT.
TABLE OF CONTENTS CONTENTS Page REVISION HISTORY ...................................................................................................................... WARRANTY .................................................................................................................................. SAFETY SUMMARY ...................................................................................................................... INTRODUCTION ........................................................
TABLE OF CONTENTS CONTENTS (CONT.) LIST OF FIGURES Page Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 Figure 30 Figure 31 Figure 32 Figure 33 Figure 34 Figure 35 Figure 36 Figure 37 Figure 38 Figure 9 Figure 41 Figure 42 Figure 43 Figure 44 Figure 45 Figure 46 iv — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — Asco Valve Replacement......................
WARRANTY LIMITED WARRANTY Champion Industries Inc. (herein referred to as Champion), P.O. Box 4149, Winston-Salem, North Carolina 27115, and P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts, as set out below.
SAFETY SUMMARY SAFETY SUMMARY Safety Symbols • The following symbols appear throughut this manual alerting you to potential hazards. Statements associated with each symbol are printed on italics. WARNING: Warning statements indicate any condition or practice that could result in personal injury or possible loss of life. ! CAUTION: Caution statements indicate any condition or practice which, if not strictly observed or remedied, could result in damage to or destruction of the dishwasher.
INTRODUCTION INTRODUCTION Welcome to Champion.... and thank you for allowing us to take care of your dishwashing needs. This manual covers several models. Model numbers are shown on the front cover. Your machine has been completely assembled, inspected, and thoroughly tested at our factory before it was shipped to your installation site.
GENERAL GENERAL This manual covers the Champion pot, pan, and utensil door type washing machine. This machine is fully automatic and is equipped with a 7.5 Hp wash pump motor. This model is available for straight-through, corner or front-loading operation.
INSTALLATION INSTALLATION Unpacking Your dishwasher was completely assembled, inspected, and thoroughly tested at our factory before shipment to your installation site. • The pot, pan, and utensil washer is shipped on a single pallet. • Optional components may have been shipped separately. • Check your packing list thoroughly. NOTE: Care should be taken when lifting the machine. The piping under the base can be damaged. Remove the dishwasher front panels if lifting from the front with a forklift.
INSTALLATION PERMANENT PLACEMENT Special Tools• Bubble Level (3ft) Perform the following steps to place the dishwasher in its permanent location. 1. Before moving the dishwasher into position, inspect the location site to ensure the electrical, plumbing, and ventilation services (if required) are provided in the correct locations. Compare the site connections with the dishwasher to ensure they will match when the machine is set in its permanent location. 2. Remove the skid. 3. Place a 3ft.
INSTALLATION Electrical Connections NOTE: Electrical and grounding connections must comply with the National Electrical Code and/or Local Electrical Codes. WARNING: When working on the unit, disconnect the electric service and tag it to indicate work is being done on that circuit. 1.
INSTALLATION CHEMICAL CONNECTIONS !! ATTENTION POT AND PAN WASHER OWNER!! Your pot and pan washer is designed to work best with liquid commercial dishwashing chemicals. Detergents must be a commercial non-foaming liquid. Champion strongly recommends that you contact a qualified chemical supplier to supply these products and to set-up your machine for the first time. 1. Use a qualified detergent/chemical supplier. 2.
INSTALLATION Installation of Dish Tables 1. Load and unload machine openings are 28-7/8”, therefore, table width should be 29” with a 3/4” turned down lip. (33-1/2” max entry). 2. The formed down lip of the dishtable should be placed inside the machine. The dishtable should be pitched toward the dishwasher for proper draining by adjusting its leveling feet. The dishtable should be sealed to the dishwasher. Completing Installation WARNING: Do not insert racks into machine before tanks fill with water.
OPERATION INITIAL START-UP Check your site to ensure that all plumbing and electrical connections have been properly made by qualified personnel. Check the installation of chemical dispensing systems. Perform the following steps to prepare your machine for operation. 1. Check the exterior of the machine for any foreign material and remove. 2. Check the interior of the machine for any foreign material and remove. 3. Remove the lower spray arms and the scrap screens. 4.
OPERATION BASIC OPERATION Perform the following steps to prepare and load your wares for washing. 1. Scrap and rinse wares to remove any heavy food particles and other debris. 2. Place wares into rack. 3. Place rack into the machine and close all doors. 4. Flip the power toggle switch, located on the control cabinet, to ON. 5. The power ON red light will glow and the machine should begin to fill. 6. Wait until the machine has stopped filling. Check for leaks and observe the wash temperature gauge.
MAINTENANCE MAINTENANCE The efficiency and life of your machine is increased by regularly scheduled preventive maintenance. A well maintained machine gives better results and service. An investment of a few minutes of daily maintenance will be worthwhile. The best maintenance you can provide is to keep your machine clean. Components that are not regularly cleaned and flushed will clog and become inoperative.
MAINTENANCE PREVENTATIVE MAINTENANCE SCHEDULES Daily Maintenance Requirements 1. Check the chemical supply containers and replenish as needed. 2. Inspect the scrap screens and baskets for bent or damaged parts. 3. Check the spray arm bearings and make sure that arms turn freely. 4. Check pump motor for leaks around shaft. 5. Check thermometers for proper readings. Weekly Maintenance Requirements 1. Inspect for leaks including all piping and supply connections. Tighten or repair as needed. 2.
MAINTENANCE DELIMING Your dishwasher should be delimed regularly as required. This will depend on the mineral content of your water. Inspect your machine interior for lime deposits. If deliming is required, a deliming agent should be used for best results. Consult your chemical supplier for proper type and procedures.
TROUBLESHOOTING OPERATOR TROUBLESHOOTING The first step in troubleshooting your dishwasher is knowing how it works under normal conditions. Review the Operation section in this manual for a description of proper loading, operator controls and basic operating procedures.
TROUBLESHOOTING OPERATOR TROUBLESHOOTING (CONT.) Troubleshooting Guide In order to find the cause of a breakdown or abnormal operating condition in your dishwasher please ensure that: 1. All switches are ON 2. Drain and overflow tube are in place and seated 3. Wash and rinse nozzles are clean 4. Scrap screen(s) and scrap basket are properly positioned 5. Spray arms are in their proper positions 6. Thermostat(s) are at their correct setting 7.
TROUBLESHOOTING CONDITION CAUSE Insufficient pumped spray pressure Clogged pump intake screen.............. Clogged spray pipe ............................ Scrap screen full ................................ Low water level in tank...................... Pump motor rotation incorrect .......... Insufficient final rinse or no final rinse Faulty pressure reducing valve .......... Improper setting on pressure reducing valve .................................... ..............................................
BASIC SERVICE BASIC SERVICE This next section provides photos, illustrations and basic instructions for the electrical service and replacement of the main components. It does not cover all components such as the wash arm supports, hoses or panels. These repairs require simple observation and basic mechanical skill and therefore are not included in this manual. WARNING: Machine surfaces are hot during and after normal operation.
COMPONENTS BASIC SERVICE (CONT.) Hi-Limit Switch On machines with electric tank and boosters, a separate thermostat is installed that interrupts the power if the temperature exceeds a preset limit. When the over temperature condition is resolved, the red button located on top of the switch, must be pushed to reset the power to the elements.
ELECTRICAL SERVICE ELECTRICAL SERVICE Fuse Blocks—120VAC Control Voltage Two fuse blocks, located in the lower front corner of the main control cabinet protect the main control transformer. Each fuse block holds a fuse. The fuses are marked 1FU and 2FU on the electrical schematic. To Replace the fuse: • Disconnect power to the machine at the main service switch. • Flip the tab on the top of the fuse block to open the block. • Remove the fuse and replace it.
ELECTRICAL SERVICE ELECTRICAL SERVICE (CONT.) Pump Timer Refer to Fig.4 and Fig. 5 There are two timers in control cabinet of the PP-28, one is located on the face of the cabinet panel and controls the pump time, while the other one is located inside the top of the control cabinet and controls the final rinse time. The Pump Timer controls the amount of time that the pump will run during the wash cycle. This time is set from the factory and pegged for the minimum time of 2 minutes.
ELECTRICAL SERVICE ELECTRICAL SERVICE (Cont.) Automatic Fill/Low Water Heat Protection Dual Float Switches – Refer to Fig. 6 Each tank contains a dual float. The device consists of an angled stem containing two reed switches. Two stainless steel ball floats slide over the stem and are free to move up and down. The floats contain magnets. When the float moves on the stem, it opens and closes its associated reed switch inside the stem. The reed switches control relays.
ELECTRICAL SERVICE ELECTRICAL SERVICE (Cont.) Thermostat Locations and Adjustments Refer to Fig. 7 Electric tank heat is controlled by two thermostats. 1. The control thermostat which regulates the temperature. Control Thermostat 2. The high limit thermostat which protects from overheating. Location: Both thermostats are located on front of tank, inside a black enclosure box behind the front access panel. Adjustment: The Control Thermostat has an adjustment screw on one side.
ELECTRICAL SERVICE ELECTRICAL SERVICE (Cont.) Heater Element Wiring – Booster Tank and Wash Tank Heater Elements Refer to the illustrations and follow the steps below to properly install terminal jumpers and to make line power connections to a replacement element. Step 1. Hold the element assembly with the calrod coils facing toward you. Step 2. Match your element coil to Configuration A, B, C, or D. Step 3. Rotate your element coils to match the correct configuration. Step 4.
ELECTRICAL SERVICE Motors Motor Specifications Voltage: Standard motors are multi-voltage Low voltage: 208-230VAC High voltage: 460VAC or 575VAC only Phase: Motors are rated as three phase. Wiring Connections: Refer to the diagrams below for 3 phase motor lead wiring. Low voltage 208-230V/3PH 6 5 4 High Voltage 460V/3PH 6 5 4 9 8 7 9 8 7 3 2 1 3 2 1 LINE 575V/3PH Only 3 2 1 LINE LINE Troubleshooting: Motor will not run: 1. Check incoming power to control cabinet. 2.
ELECTRICAL SERVICE Dual Float Switches – Troubleshooting: The dual float controls fill and heat circuits. Identifying a Dual Float Problem: The most common trouble conditions associated with a dual float failure are: 1. The tank fills constantly. 2. The tank heat will not come on. Inspect the Dual Float: 1. Be sure that the dual float assembly is clean and free of scale build-up. 2. Be sure that the stainless steel balls on the float assembly move up and down freely.
COMPONENT REPLACEMENT COMPONENT REPLACEMENT Pressure Reducing Valve (PRV) Adjustment 1. Turn the main water supply to machine off. 2. Flip the power toggle switch to OFF. 3. Turn off main incoming power. 4. Loosen the locknut on the adjusting screw in the top of the PRV. 5. Turn the adjusting screw clockwise to increase the flowing pressure to the machine. 6. Turn the adjusting screw counterclockwise to reduce the flowing pressure to the machine. 7.
COMPONENT REPLACEMENT COMPONENT REPLACEMENT (CONT.) Parker Solenoid Valves These valves have a plunger and diaphragm in seperate enclosures. The diaphragm is between the body and the bonnet. Be careful not to damage the machined faces while the valve is apart. The electrical data for the valve will be found on the coil housing. Make sure that voltage and frequency are correct. To remove or change the coil: 1. Turn the main water supply to machine off. Coil 2.
COMPONENT REPLACEMENT COMPONENT REPLACEMENT (CONT.) Asco Solenoid Valves All solenoid operators and valves should be cleaned periodically. The time between the cleanings will vary on the water conditions and the amount of usage. In general, if the voltage to solednoid is correct, sluggish valve operations, excessive noise or leakage will indicate that cleaning is required. Clean strainer or filter when cleaning the valve. Replace any worn or damaged parts. Disassembly/Reassembly of Solenoid: 1.
COMPONENT REPLACEMENT COMPONENT REPLACEMENT (CONT.) Disassembly/Reassembly of Asco Valve (cont.) 12. Position lip seal, flanged end outward, onto piston assembly. Install piston assembly with lip seal into support in valve body cavity. 13. Replace piston spring, valve bonnet, and bonnet screws. Torque bonnet screws in a crisscross manner to 144 ± 15 in-lbs [16.3 ± 1.7Nm]. 14. If removed, replace valve seat with a small amount of thread compound on male threads to avoid possible leaking.
COMPONENT REPLACEMENT Silencer Whenever a booster heater is installed in the final rinse line, a water hammer arrestor shall be installed after the valve and before the final water connection. The arrestor is factory precharged at 22PSI and can handle a maximum shock pressure of 200PSI. A shrader valve is provided for checking and recharging.We do not provide any repair parts for this component. Water Line Strainer A 1” line strainer is shipped with the PP-28.
COMPONENT REPLACEMENT COMPONENT REPLACEMENT (CONT.) Wash Tank Heater and High Limit Thermostat The wash tank heater is mounted on the side wall in the bottom of the tank. It maintains the wash tank temperature at a minimum of 160˚F/70˚C. The heater is protected from a low water condition by a surface mounted high limit switch. Check the high limit thermostat before replacing a suspected heater: 1. Flip the power toggle switch to off. 2. Turn off the main incoming power. High Limit 3.
COMPONENT REPLACEMENT COMPONENT REPLACEMENT (CONT.) Booster Tank Heater and High Limit Thermostat The booster assembly is mounted either to the side on the base or externally from the machine. It raises the incoming water temperature to a minimum of 180˚F/82˚C for the final rinse cycle. The heater is protected from a low water condition by a surfcae mounted high limit thermostat Check the high limit thermostat before replacing a suspected heater: 1. Flip the power toggle switch to OFF. 2.
COMPONENT REPLACEMENT COMPONENT REPLACEMENT (CONT.) Wash Pump/Motor The wash pump/motor assembly is bolted to bracket that bolted directly to the base of the machine. The panel can be removed to gain easier access to the pump assembly. To disassemble the pump/motor assembly: 1. Disconnect the power source to the motor. 2. Disconnect electrical connections. Tag wires carefully to preserve that the correct rotation. Loosen pump base. 3. Loosen the eight 3/8-16” bolts holding the volute to the motor bracket.
COMPONENT REPLACEMENT COMPONENT REPLACEMENT (CONT.) To reassemble pump/motor assembly (cont.): 6. Place impeller on the shaft making sure that keyway aligns. 7. Install keyway using a punch and hammer, driving it in as far as possible. 8. Install the lock bolt and washer. Tighten down securely. 9. Install new volute gasket. Make sure that all of the mating surfaces of the gasket joint is cleaned to the bare metal. 10. Mount volute onto the motor brackets.
COMPONENT REPLACEMENT COMPONENT REPLACEMENT (CONT.) Door Safety Switch and Magnet This pot and pan washer utilizes a magnetic reed door safety switch mounted on the right hand side of the base below the front door and to the left hand side of the side doors. A door magnet operates the safety switch when the door is fully closed. The dishwasher will not operate if the door is open when the power pushbutton is pushed ON to fill the machine.
REPLACEMENT PARTS REPLACEMENT PARTS 35
6 5 4 5 B 9 10 A 11 8 5 7 12 3 5 A A 2 1 5 5 REPLACEMENT PARTS Figure 22Panels 36
REPLACEMENT PARTS PANELS Fig. 22 Part Item No. No. 1 310927 2 310925 310926 310128 3 4 310929 5 100214 6 100212 A 7 8 9 10 11 12 106486 107033 106481 314190 111025 108954 B 108578 106026 100003 107967 Part Description Qty Panel, RH Perimeter ...................................................................... 1 Panel Front Perimeter ....................................................................
REPLACEMENT PARTS 15 1 14 16 12 Welded to Lift Weldment 1 11 3 RIGHT SIDE DOOR 2 13 4 5 8 6 LEFT SIDE DOOR 2 9 7 10 10 3 13 9 8 1 5 4 FRONT DOOR 6 4 5 6 12 Figure 23Door Assemblies 38
REPLACEMENT PARTS DOOR ASSEMBLIES Fig. 23 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part No. 307913 108966 108022 111026 314187 108954 308133 105198 106026 107967 307910 105286 100073 109674 202996 204231 109673 Part Description Qty Door Assembly........................................................................................3 Door Handle............................................................................................3 Washer 8mm Plastic ...........................................
REPLACEMENT PARTS 2 1 3 7 A A 6 5 4 8 1 A 3 9 B 10 B B Figure 24 Cable Pulley Assembly 40
REPLACEMENT PARTS CABLE PULLEY ASSEMBLY Fig. 24 Item No. Part No. A 1 2 3 4 5 6 7 102376 100739 100142 109697 109696 104002 313538 B 8 9 10 11 12 100141 317345 317344 202949 308133 Part Description Qty CABLE PULLEYS (Quantities per Pulley) Washer 5/16 x 3/4 x 1/16 .............................................................. Bolt 5/16-18 x 3/4 Hex Head ........................................................ Nut Grip 5/16-18..........................................................................
REPLACEMENT PARTS 3 1 9 10 2 6 5 7 5 8 3 3 5 11 5 12 3 Figure 25 Counterweight System 42 4
REPLACEMENT PARTS COUNTERWEIGHT SYSTEM Fig. 25 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 Part No. 313537 308489 106026 100141 112318 108418 309664 105394 308488 202996 204231 109674 109673 Part Description Cover Counterweight...................................................................... Stabilizer-Hold Down Grid RH .................................................... Washer 1/4 x 5/8 1/16 SST ............................................................ Nut Grip 1/4-10 SST ..............................
REPLACEMENT PARTS 27 23 28 26 28 22 25 1 2 3 4 3 5 2 6 7 10 11 30 8 9 31 12 13 29 30 14 28 16 20 19 22 24 17 23 32 18 28 17 Figure 26Wash & Rinse Assemblies 44 15 14 21
REPLACEMENT PARTS WASH & RINSE ASSEMBLIES Fig. 26 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Part No. 109837 110679 107336 109500 106407 110193 108021 107328 107337 107332 109333 109685 109684 108442 109503 108444 108441 108447 108445 108446 109332 109331 109312 100740 100738 107967 109303 109299 313212 112318 100141 109304 ----- 405902 900786 ----- 405903 900743 Part Description Retaining Screw .....................................................
REPLACEMENT PARTS A A 1 6 Straight Application/ Front Feed Application A A B 1 6 A B 5 A B A 4 B 3 2 A CORNER APPLICATION Figure 27 Track Assembly 46
TANK COMPONENTS (ELECTRIC HEAT) Fig. 27 Item No. 1 1 2 3 4 5 6 A Part No. 307438 307438 309638 309621 309620 310064 312670 Qty 2 1 1 1 1 1 2 TRACK ASSEMBLY HARDWARE (Quantities per Track) 105286 105299 100141 B Part Description Track PP-28 (Straight) .................................................................. Track PP-28 (Corner-Rear Track) .................................................. Track PP-28 (Corner-Front Track) ................................................
REPLACEMENT PARTS 1 14 B 2 A C 3 D 4 11 3 13 10 5 12 9 3 8 4 3 6 From Pump Discharge To Pump Suction 7 Figure 28Drain System 48
REPLACEMENT PARTS DRAIN SYSTEM Fig. 28 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No. 314185 313951 111780 202241 205233 317857 106488 109702 307884 109513 112269 314185 111606 111607 A 100141 106026 B 100740 102376 106013 100154 C 100739 102376 100142 Part Description Drain Assy, Twist Type .................................................................. Strainer Suction.............................................................................. Hose Clamp Discharge ..........................
15 14 10 9 Figure 29Wash Tank Components (Electric Heat) 50 1 3 2 2 4 5 A 6 7 6 8 21 19 20 9 10 9 10 18 17 16 A B 23 22 C 11 12 13 REPLACEMENT PARTS
REPLACEMENT PARTS TANK COMPONENTS (ELECTRIC HEAT) Fig. 29 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 --18 19 20 21 22 23 Part No. 107966 109682 100212 110561 109069 107966 107967 100280 201041 100547 108417 109034 108418 111151 111019 107589 104584 110750 108391 108345 109751 107844 107846 111120 308949 109683 112257 A 100154 106013 100740 102376 B 100740 102376 100154 106013 Part Description Nut Grip 10-32 w/Nylon Insert......................................................
52 18 17 16 19 20 6 21 23 22 From Steam Booster Supply 15 25 26 Figure 30Steam Coil Tank Heat 11 Condensate Out 27 28 29 Inlet Steam 24 14 12 10 31 13 32 30 29 33 To Booster Condensate 9 8 30 34 7 6 35 38 36 37 4 1 2 5 4 3 REPLACEMENT PARTS
REPLACEMENT PARTS STEAM COIL TANK HEAT Fig. 30 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Part No. 305137 305137 100740 102376 112257 103465 102554 XXXXX XXXXX XXXXX 109887 109903 108516 111495 105730 111490 105779 106485 105803 100123 102402 105765 105847 105773 105875 100263 105757 105796 102288 105782 111380 105778 100547 100705 100516 102436 106013 100154 Part Description Steam Coil LH .............................................
12 10 1 24 2 3 6 4 5 8 27 7 1 3 9 11 4 16 13 17 18 14 21 26 19 25 Figure 31Steam Coil (Low Pressure) Tank Heat 54 18 17 23 44 22 11 15 10 12 REPLACEMENT PARTS
STEAM COIL (LOW PRESSURE) TANK HEAT Fig. 31 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 * 19 20 21 22 23 24 * 25 26 Part No. 102554 100023 106937 102443 103325 100548 101517 307404 105738 105782 102288 105778 111380 112322 105796 105705 105780 105847 110005 112742 105733 111278 105858 D5980-1 110007 110120 --- Part Description Union 3/4" NPT SST .................................................................... Elbow, Street /34" NPT x 90˚ SST ................................................
REPLACEMENT PARTS 1 2 3 4 5 6 7 Figure 32Scrap Screens & Baskets 56
REPLACEMENT PARTS SCRAP SCREENS & BASKETS Fig. 32 Item No. 1 2 3 4 5 6 7 Part No. 307360 108966 100779 106482 308480 311378 316275 312652 Part Description Screen Weldment............................................................................ Handle Door .................................................................................. Screw1/4-20 x 5/8 Truss Head (Not Shown) ................................ Washer Lock 1/4" Split (Not Shown) ............................................
REPLACEMENT PARTS 1 11 10 9 Prior To S/N J1788 8 13 12 23 7 6 1 5 14 3 15 4 16 4 2 21 24 4 1 17 19 18 22 6 1 20 14 11 15 10 2 16 4 8 23 3 7 12 6 4 1 5 1 9 AFTER S/N J1789 13 4 17 19 18 6 20 Figure 33Piping without Booster 58 22
REPLACEMENT PARTS PIPING WITHOUT BOOSTER Fig. 33 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part No. 102450 101248 317740 101000 101026 102388 100123 100135 102764 102556 108352 102762 102551 111438 108516 109904 102394 110544 102500 102504 100734 100585 109765 100141 Part Description Elbow Street 1 x 90 Brass.............................................................. Strainer Line 1" Bronze ................................................................
REPLACEMENT PARTS 16 15 14 13 11 1 12 10 2 17 9 14 8 3 7 6 18 21 7 19 20 5 23 24 4 5 To Steam Booster 21 22 Prior to S/N J1788 To Top of Tank 16 15 14 13 10 11 20 19 18 1 17 9 7 14 8 12 2 3 6 21 7 7 8 22 24 23 To Steam Booster 5 4 AFTER S/N J1789 Figure 34Piping with Steam Booster 60 21 To Top of Tank
REPLACEMENT PARTS PIPING WITH STEAM BOOSTER Fig. 34 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part No. 108342 108296 102532 102504 309602 101000 102388 100123 100135 109765 102551 102764 102540 102556 108352 102762 111438 108516 109904 101026 100585 100734 100141 Part Description Elbow 1C x 90 Copper .................................................................. Nipple (Call Factory w/Length for Correct Part) .......................... Union 1C x 1MPT....................
62 11 12 14 Figure 35Steam Booster (Mounted under Tank) 5 4 13 6 10 14 12 3 18 6 16 10 2 7 WATER IN 17 14 19 9 10 12 1 29 9 6 10 30 28 2 20 7 6 CONDENSATE OUT 22 8 6 TO STEAM COIL (COND.
Fig. 35 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 * 26 * ----27 28 29 30 31 32 33 34 35 36 37 38 39 40 ----41 42 43 44 45 46 Part No.
REPLACEMENT PARTS 41 38 43 44 41 38 TO FINAL RINSE FROM STEAM COIL CONNECTION 38 38 41 47 48 55 46 54 56 23 TO CONDENSATE OUT 50 51 53 24 22 52 18 49 21 32 19 20 27 30 15 6 9 26 28 17 16 10 31 25 TO STEAM COIL CONNECTION 14 13 8 29 12 33 11 INLET STEAM 6 7 2 6 5 4 3 32 35 66 36 1 2 INLET WATER 33 33 45 32 31 41 44 39 5 38 19 40 38 43 37 41 42 Side Mounted Booster Base Figure 36Side Mounted Steam Booster (Left Hand Mounted Shown) 64
STEAM BOOSTER (SIDE MOUNTED) Fig. 36 Item No. 1 2 3 4 5 6 7 * 8 * 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Part No.
REPLACEMENT PARTS STEAM BOOSTER (SIDE MOUNTED) Fig. 35 Item No. 47 48 49 50 51 52 53 54 55 56 66 Part No. 105796 109069 102532 104649 102535 108296 XXXXX 108342 203152 109900 Part Description Nipple 1/2 x 7 BI .......................................................................... Thermostat w/Capillary.................................................................. Tee Red 1 x 1/2 x 1 Brass .............................................................. Valve Relief 3/4.............................
REPLACEMENT PARTS THIS PAGE INTENTIONALLY LEFT BLANK 67
68 Figure 37Low Pressure Steam Booster 31 23 47 26 25 46 45 11 12 43 25 34 36 44 32 38 2 31 1 37 26 46 47 35 39 40 27 12 14 17 25 23 13 12 14 2 28 29 30 11 20 45 18 19 3 2 27 21 41 4 29 44 TO FINAL RINSE 30 12 12 WATER IN 14 11 24 1 24 44 6 5 12 21 16 2 6 20 10 7 6 11 28 9 33 15 42 4 22 6 9 10 7 16 3 6 4 5 REPLACEMENT PARTS
LOW PRESSURE STEAM BOOSTER Fig. 37 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 * 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 * 46 47 Part No.
REPLACEMENT PARTS 30 To Final Rinse Piping 31 29 28 26 27 32 25 7 24 23 36 22 From Incoming Water Supply 3 33 34 20 21 35 30 25 19 17 2 10 18 16 15 10 7 14 1 8 10 11 12 13 5 10 Figure 38Electric Booster 40˚ Rise (Mounted under Tank) 70 6 9 4 A 3 2
REPLACEMENT PARTS ELECTRIC BOOSTER 40˚ RISE (MOUNTED UNDER TANK) Fig. 38 Item No. 1 2 3 4 * 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 --34 35 36 Part No.
11 12 72 12 13 14 Figure 39Electric Booster 70˚ Rise (Side Mounted Booster) 8 9 10 12 8 16 18 15 17 35 7 12 21 20 19 36 6 34 A 37 5 4 C 27 2 8 33 26 31 38 32 36 42 B 23 B 41 28 29 25 30 39 43 A 1 12 22 24 34 40 25 3 33 B 35 24 8 44 8 31 C 2 32 27 26 30 28 29 A 4 5 1 REPLACEMENT PARTS
REPLACEMENT PARTS ELECTRIC BOOSTER 70˚ RISE ( SIDE MOUNTED BOOSTER) Fig. 39 Part Item No. No.
REPLACEMENT PARTS ELECTRIC BOOSTER 70˚ RISE ( SIDE MOUNTED BOOSTER) (CONT’D) Fig. 38 Item No. 41 42 43 44 Part No. XXXXX 108342 203152 109900 A 107967 106026 B 100734 106026 107967 C 109985 100003 106482 Part Description Copper Tubing (Call Factory to Confirm Application) ................ Elbow 1C x 90 Copper .................................................................. Tubing 1 x 10 Copper .................................................................... Tee Red 1C x 1/2F x 1C ...............
REPLACEMENT PARTS THIS PAGE INTENTIONALLY LEFT BLANK 75
REPLACEMENT PARTS 5 3 6 4 5 3 5 1 2 5 5 Figure 40Side Mount Booster Cabinet 76
REPLACEMENT PARTS SIDE MOUNT BOOSTER CABINET Fig. 40 Item No. 1 2 3 4 5 6 Part No. 305626 108581 317571 317570 100007 107967 Part Description Door Slide Access Panel ................................................................ Caplug ............................................................................................ Panel Weldment Front & End ........................................................ Cover Development Booster ..........................................................
REPLACEMENT PARTS 12 4 8 6 13 11 4 10 9 7 3 5 1 2 Figure 41Pump Assembly 78
REPLACEMENT PARTS PUMP ASSEMBLY Fig. 41 Part Item No. No. 1 111410 2 111403 112005 3 111189 4 111405 5 111379 112006 6 110853 7 109972 8 111404 9 111409 10 111408 11 111406 12 111191 13 111186 --------- 900009 900010 900751 109518 Part Description Plug 1/8 Pipe .................................................................................. Volute 7.5HP PP28 (Prior to S/N 86693) ...................................... Volute 7.5HP PP28 (After S/N 86694) ..........................................
REPLACEMENT PARTS 1 9 10 2 3 11 4 5 8 6 7 11 Figure 42Machine Control Panel 80
REPLACEMENT PARTS MACHINE CONTROL PANEL Fig. 42 Item No. 1 2 3 4 ------5 6 7 8 9 10 11 Part No. 108391 —— 101128 900725 111614 111617 113140 104574 108311 106364 107351 107440 112090 108370 Part Description Thermometer (Wash) .................................................................... Overlay .......................................................................................... Pilot Light 120V Red .................................................................... Kit*Pushbutton Green NO .
REPLACEMENT PARTS 3 MA CH INE CO ELE NN CTR EC I TIO CAL N 13 14 GR TR OU ND 15 WA TE R 16 12 GO AL ON LY 42 0V LIN EA /D/ CO MM ON DE TE RG 12 ENT 0V 11 2 1 1 0 10 2 24 VP WR 9 8 4 5 7 6 Figure 43Machine Control Cabinet 82 3
REPLACEMENT PARTS MACHINE CONTROL CABINET Fig. 43 Item No. 1 2 3 4 * * 5 * * 6 7 8 9 10 11 12 13 14 15 16 17 * Part No. 112352 112374 100735 111153 100089 106925 107005 106402 111823 108506 100473 100927 100929 109582 111632 111651 109583 111649 108120 113161 111649 100095 111277 111826 105514 111068 111067 111833 111036 103310 108607 111639 108130 Part Description Timer Socket .................................................................................. Timer Omron................................
REPLACEMENT PARTS 9 7 8 7 5 6 1 3 4 2 Figure 44Booster Control Cabinet (Single Tank Canister Shown) 84
REPLACEMENT PARTS BOOSTER CONTROL CABINET Fig. 44 Part Item No. No. 1 317923 2 100095 3 108424 180171 108424 180171 4 180042 108448 180176 180175 180172 180060 180174 180172 180172 5 103310 6 111833 7 111827 103210 105514 8 111827 111827 103210 103210 9 100735 Part Description Cover Control Cabinet .................................................................. Screw 10-32 x 3/8 Hex Head ........................................................ Fuse Block 600V/100Amp 40˚ Rise (208V-240V)................
REPLACEMENT PARTS 7 6 8 1 2 1 0 3 4 5 2 Figure 45Vent Fan Control Cabinet (Optional) 86
REPLACEMENT PARTS VENT FAN CONTROL CABINET (OPTIONAL) Fig. 45 Item No. 1 2 3 4 5 6 * 7 8 * 9 * Part No. 313620 100095 112351 112352 100735 111626 111645 108117 111624 111643 108119 108122 100089 106925 106145 100473 Part Description Cover Control Cabinet .................................................................. Screw 10-32 x 3/8 Round Head .................................................... Timer Omron..................................................................................
REPLACEMENT PARTS 1 5 Baking sheets 2 Large Pots & Pans 4 Baking Pans Utensils, loose items 3 Figure 46Racks 88
REPLACEMENT PARTS RACKS Fig. 46 Item No. 1 2 3 4 5 Part No. 300960 109586 109584 109585 109587 Part Description Grid Hold Down PP28 .................................................................. Rack Utility .................................................................................... Rack Basket.................................................................................... Rack Pan ........................................................................................ Rack Bake Sheet ..
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ELECTRICAL SCHEMATICS ELECTRICAL SCHEMATICS 91
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L1 L3 L2 CUSTOMER TO SUPPLY RATED VOLTAGE/PHASE/Hz, AS SPECIFIED PER ORDER, TO DISCONNECT SWITCH. ALL POWER SUPPLIED TO EACH CONNECTION POINT MUST COMPLY WITH ALL LOCAL ELECTRICAL CODES.
L1 L1 L3 L2 L2 L3 FUSE BLOCK 2 FUSE BLOCK 1 CUSTOMER TO SUPPLY RATED VOLTAGE/PHASE/Hz, AS SPECIFIED PER ORDER, TO DISCONNECT SWITCH. ALL POWER SUPPLIED TO EACH CONNECTION POINT MUST COMPLY WITH ALL LOCAL ELECTRICAL CODES.
1 2 CB 1 S1 3 4 1L1 LT1 3A 1L2 1L3 GND TB 120V 4 X2 40 44 24V 41 42 43 DSS2 45 R2 44 R4 R4 WFSW 40 44 R2 DSS3 5FU DSS1 4FU 40 46 T1 1 8 10 7 8 7 6 11 7 HC LINE V M 13 9 1M 2 DETERGENT SIGNAL 2 14 12 3 10 OL 9 4 5 XFMR 1M 1MOL PB 7 (LOCATED ON CABINET) 10 120V 20 21 22 23 24 25 T2 10 7 1MTR 2 M 1 2 RINSE AID 3 7 1 6 4 10 8 R1 5 TO 120V CONTROLS 2 1HTR ON DELAY R1 7 16 LT2 1M 7 19 R1 7 4FU,5FU 1HTR 1M 1MOL 1MTR CB DSS1
