Installation/Operation Manual with Service Replacement Parts Taskmaster Model: PP-3 Power Wash Sink System Machine Serial No. Issue Date: 4.4.14 LISTED Manual P/N 115435 rev. - For machines beginning with S/N PP314010010 and above 3765 Champion Boulevard Winston-Salem, NC 27105 336/661-1556 Fax: 336/661-1660 Toll-free: 800/ 858-4477 2674 N.
For future reference, record your dishwasher information in the box below.
REGISTER YOUR PRODUCT ONLINE Make sure you are connected to the internet then enter the address below. In the U.S.A http://www.championindustries.com/register http://www.moyerdiebel.com/register In Canada http://www.championindustries.
PRODUCT REGISTRATION BY FAX COMPLETE THIS FORM AND FAX TO: (336) 661-1660 in the USA 1-(800) 204-0109 in Canada PRODUCT REGISTRATION CARD Serial # Model Date of Installation: Company Name: Address: Telephone #: ( ) --- (Street) Province Postal Code Contact: Installation Company: Address: Telephone #: Contact: FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY IMPORTANT IMPORTANT
Revision History Revision History A revision might be a part number change, a new instruction, or other information that was not available at print time. We reserve the right to make changes to these instructions without notice and without incurring any liability by making the changes. Equipment owners may request a revised manual, at no charge, by calling 1 (800) 858-4477 in the USA or by calling 1 (800) 263-5798 in Canada. Revision Date Revised Pages 4.4.
Limited Warranty LIMITED WARRANTY Champion Industries Inc. (herein referred to as Champion), 3765 Champion Blvd., Winston-Salem, North Carolina 27105, and P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts, as set out below.
Table of Contents _ Table of Contents PP3 - Power Wash Sink System Revision History............................................................................................................. i Limited Warranty........................................................................................................... ii Model Description.......................................................................................................... iv Installation...............................................
Model Description Standard Model Description 208-240V/60/1 and 3 PH 14 gauge,Type 304 stainless tanks and drainboards 11" high x 2-1/2" deep backsplash Twist-handle drain valves Stainless steel legs, cross-rails, and adjustable bullet-feet 3 HP Stainless steel wash pump and impeller with permanently sealed bearings Rear discharge Removable strainer plates Manual reset motor overload protection Low water protection for wash pump 3 kW wash tank heater Options and Accessories 480/60/3 Utensil Basket Sheet pa
Installation Installation Receiving 1. Inspect the machine and shipping pallet for signs of damage. 2. Options and accessories may have shipped in separate boxes with your sink. 3. Turn to the front of this manual and follow the instructions to register your product online or by fax. NOTE: The installation of your power wash sink must be performed by qualified service personnel. Problems due to improper installation are not covered by the Warranty.
Installation 2A 22" 17-1/2" 2-1/2" 23-1/4" 1 Soiled Drainboard Soiled Drainboard Wash, Rinse, & Sanitizer Sink Drain Connection 2A 1 Scrap Sink Drain Connection 17-1/2" 2 34-3/4" Electrical Connection 6-1/2" 2 Rinse Tank Sanitizer Tank 8" Wash Tank 8" Scrap Sink 8" Sanitizer Tank 3/4" NPT Faucet Rinse Tank 3/4" NPT Faucet Wash Tank 1/2" NPT Pre-rinse Assy.
Installation Electrical Connections WARNING: Electrocution or serious injury may result when working on an energized circuit. Disconnect power at the main breaker or service disconnect switch before working on the circuit. Lock-out and tag the breaker to indicate that work is being performed on the circuit.
Installation Water Connections ! ATTENTION ! A qualified plumber must connect the water supply to the sink in accordance with all local plumbing and sanitation codes and regulations. Improper installation will not be covered by the Limited Warranty. Sink Faucets 1. HOT WATER — 3/4" NPT, 120°F/49°C maximum temperature, with a recommended minimum incoming flowing pressure of 45 PSI measured at the sink.
Assembling the Sink Assembling the Sink 1. Remove any protective film from sink. Check the sink interior for foreign material. 2. Make sure the sink is permanently located. 3. Make sure all utility connections are complete. 4. Make sure all of the drains are closed prior to filling the machine. 5. Contact a local chemical supplier for all necessary procedures regarding chemicals. 6. Refer to the illustration below and note how the machine is assembled.
Operation Control Panel Description ON PUSH BUTTON —Press to turn pumps and wash tank heater on. OFF PUSH BUTTON — ON Press to turn pumps and wash tank heater off. OFF ! WARNING ! DISCONNECT POWER BEFORE REMOVING COVER DELAY OFF PUSH BUTTON — Press to enter the Delay Off Mode of Operation. DELAY OFF WASH PUMP AND HEATER ARE ON WHEN THIS BUTTON IS LIT Water Level Sensor 1. The water level sensor is black in color with a hex head bolt in the center.
Operation Normal Operating Mode Follow the steps below to operate the machine in normal mode: 1. Turn the power on at the building main circuit breaker or service disconnect switch. NOTE: The sink does not have a power on/off switch. 2. Close the drain on each tank by turning the drain handle clockwise to the nine o'clock position. NOTE: The handle will lock in place when fully closed. 3. Fill the wash tank with hot water (minimum 115°F/46°C, maximum 125°F/52°C) temperature to the water line mark. 4.
Operation Normal Operating Mode Loading and Cleaning Wares ! IMPORTANT ! The sink is designed for pots, pans, mixing bowls, baking sheets and other cooking utensils. DO NOT WASH DISHES NOR SILVERWARE IN THE SINK. Follow the steps below to load and clean the wares: 1. Prescrap loose food particles off the wares in the prescrapping section. 2. An optional utensil basket is avail- able that hangs from the side of the wash tank to hold spoons, spatulas and other dull-edged kitchen tools.
Operation Normal Operating Mode Loading and Cleaning Wares 4. Baking sheets require special loading to prevent them from nesting. An optional sheet pan rack, P/N 335126 provides a convenient way to separate and properly load baking sheets. 5. Without the optional sheet pan rack, baking sheets must be stacked in an alternating criss- cross pattern. Make sure the pans are stacked with the baking side facing up. Insert in a bake sheet rack. Stack in a criss-cross pattern.
Operation Normal Operating Mode Loading and Cleaning Wares 9. (continued) Dip washed items in the rinse tank to remove soap and loosened food soils. 10. Replace the rinse water periodically to keep the water clean. RINSE TANK Rinse wares in the rinse tank. 11. Soak the wares in the sanitizer compartment according to the chemical supplier's instructions and local health codes. 12. Dry wares thoroughly after sanitization. SANITIZER TANK Soak wares in the sanitizer tank.
Operation Delay Off Operating Mode The DELAY OFF mode provides four hours of continuous automatic wash operation. At the end of the four hours the wash pump and heater turn off automatically. Follow the instructions for normal operation on pages 7-10 to prepare the sink for the delay off mode.
Cleaning, De-liming and Maintenance Cleaning Perform the steps below after each shift at the end of the day. 1. Remove any wares remaining in the sink. 2. Push the OFF push button to stop the pumps and heater. 3. Turn the drain handles to the 3 o'clock position to fully open the drains. 4. Remove the scrapper baskets, pump suction strainer and scrap screen. Thoroughly flush both sides of the screen to clean. 5. Flush the interior of the sink compartments. 6.
Troubleshooting Troubleshooting Condition Cause Solution Sink pump will not run. Main breaker OFF. Control panel fuses blown. Check breaker on panel. Contact service agent. Low or no water. Main water supply off. Open supply valve. Chemicals dispensers will not work. Chemical supply low. Dispenser defective. Refill chemical container. Contact Chemical Supplier. Wash tank is sudsing over. Non-sudsing detergent is required for operation. Contact Chemical Supplier. Poor wash results.
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Service Replacement Parts Service Replacement Parts Illustrations...............................................................................................Page Control Panel Assembly................................................................................................... 16 Control Cabinet.............................................................................................................. 18 Pump/Motor Assembly.....................................................................
Control Pael Assembly 11 10 9 See next page for control cabinet assembly 8 5 3 6 7 16 2 5 5 4 1
Control Panel Assembly Item No. Part No. Description Qty. 1 900980 ON PUSHBUTTON, GREEN 1 2 115397 DELAY OFF, PUSHBUTTON, AMBER 1 3 900981 OFF, PUSHBUTTON, RED 1 4 115392 LABEL, CONTROL PANEL 1 5 100073 SCREW, 1/4-20 X 1/2" TRUSS HD.
Control Cabinet 2 1 3 4 7 6 5 11 10 14 13 18 12 9 8
Control Cabinet Item No. Part No. Description Qty. 1 111153 BLOCK, FUSE 600V 30A 2 2 111821 FUSE, ATDR 3A, LPCC-3 (208-240V/1 and 3PH) 2 ---- 112484 FUSE, ATDR 1-1/2A LPCC-1-1/2 (480V/3) 2 3 114342 CONTACTOR, 12A, 220V COIL 2 4 112367 CONTACT, AUXILLIARY 1 5 111630 OVERLOAD, MTR. STARTER 13.0-18.0A (208-240V/1) 1 ---- 113161 OVERLOAD, MTR. STARTER 9.0-14.0A (208-240V/3) 1 ---- 111628 OVERLOAD, MTR. STARTER 4.0-6.
Pump/Motor Assembly 25 26 25 24 22 23 14 19 22 17 14 19 21 18 19 20 13 12 11 16 10 14 15 9 5 4 3 8 2 7 6 1 20
Pump/Motor Assembly Item No. Part No. Description Qty.
Wash Tank Heater Assembly 8 7 5 6 4 3 22 2 1
Wash Tank Heater Assembly Item No. Part No. Description Qty.
Screens, Faucets, Drains 2 10 9 1 12 3 11 4 5 8 6 7 24
Screens, Faucets, Drains Item No. Part No. Description Qty. 1 0510016 PRE-RINSE ASSY. 1/2" NPT 1 2 0510015 FAUCET, 3/4" NPT A/R 3 0709784 SCREEN, SCRAP WASH TANK 1 4 0710105 STRAINER, SUCTION PUMP WASH TANK 1 5 0709773 SENSOR, WATER LEVEL 1 6 110529 DRAIN ASSY. TWIST LEVER 2" A/R 7 115268 BASKET, SCRAPPER (IF EQUIPPED) 2 8 0503928 DRAIN ASSY.
Electrical Schematic 208-240V/1 Phase 26
Electrical Schematic 208-240V/3 Phase 27
Electrical Schematic 480V/3 Phase 28
