07701413 Product Manual Model 07701413 FOR OUTDOOR USE ONLY CAUTION Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. INSTALLER/ASSEMBLER: Leave this manual with consumer. CONSUMER: WARNING Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage. CAUTION Some parts may contain sharp edges – especially as noted in the manual! Wear protective gloves if necessary.
DANGER If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, keep away from the appliance and immediately call your fire department. Failure to follow these instructions could result in fire or explosion, which could cause property damage, personal injury or death. DANGER 1. Never operate this appliance unattended. 2. Never operate this appliance within 10ft (3m) of any structure, combustible material or other gas cylinder. 3.
TABLE OF CONTENTS For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Grill Service Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Use and Care. . . . . . . . . . . . . . . . .
USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • A disconnected LP cylinder in LP Cylinder Valve storage or being transported must have a safety cap installed (as shown). Do not store an LP cylinder in enclosed spaces such as a carport, garage, porch, covered Safety patio or other building. Never leave an LP cylinder Cap inside a vehicle which may become overheated Retainer Strap by the sun.
LP Cylinder Exchange Connecting Regulator to the LP Cylinder • Many retailers that sell the CB600x™ offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual. 1. LP cylinder must be properly secured onto appliance. (Refer to assembly section.
Leak Testing Valves, Hose and Regulator 1. Turn control knob to OFF. 2. Be sure regulator is tightly connected to LP cylinder. Str aig 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. ht Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 4. Brush soapy solution onto areas circled below. 6.
WARNING For Safe Use of Your CB600x™ and to Avoid Serious Injury: • The use of alcohol, prescription or non-prescription drugs may impair the consumer's ability to properly assemble or safely operate the appliance. • When cooking, the appliance must be on a level, stable noncombustible surface in an area clear of combustible material. An asphalt surface (blacktop) may not be acceptable for this purpose. • Do not leave appliance unattended. Keep children and pets away from the appliance at all times.
Ignitor Lighting Burner Flame Check • Do not lean over appliance while lighting. 1. Turn ON LP gas cylinder. 2. Open the Smoke Chamber door. 3. Press and turn the control knob to HIGH. 4. Turn ROTARY IGNITOR knob rapidly. 5. Pull out the Firebox Drawer to verify that the burner is lit. 6. If ignition does not occur in 5 seconds, turn the burner control knob OFF, wait 5 minutes, and repeat lighting procedure. If ignition still does not occur, follow match-lighting instructions.
Cleaning the Burner Assembly (Continued) CAUTION SPIDER ALERT! SPIDER AND WEBS SHOWN INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi. VALVE CONTROL PANEL SPIDER WEBS INSIDE VENTURI 7. Clean inner burner as recommended below, shown E. We suggest three ways to clean the burner tube. Use the one easiest for you.
Food Safety Storing Your Appliance Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps: Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry. Separate: Separate raw meats and poultry from ready-to-eat foods to avoid cross contamination. Use a clean platter and utensils when removing cooked foods.
Setup Instructions Using Wood Chips or Chunks • Dried aromatic wood chips or chunks need to be saturated with water, so that when placed in the water pan, a smoldering smoke will result. Wood chips or chunks can be soaked too long; however, 2 hours is adequate. As a rule of thumb, use wood chunks for smoking 3 or more hours and wood chips when smoking less than 3 hours. Start with 3 wood chunks or 1½ cups of wood chips.
PARTS DIAGRAM – CB600x™ Model No. 07701413 I H A K E Q M S P N B J O T R L C G F D Key Qty A 1 B 1 C 1 D 1 E 1 F 4 G 1 H 1 I 1 J 3 K 1 L 1 Description Part # SMOKER CHAMBER. . . . . . . . . . . . . . 29101378 DOOR, SMOKER CHAMBER . . . . . . . 29101382 FIREBOX . . . . . . . . . . . . . . . . . . . . . . . 29101384 BURNER HOUSING KIT . . . . . . . . . . . 55710440 CONTROL PANEL KIT. . . . . . . . . . . . . 55710464 LEG KIT . . . . . . . . . . . . . . . . . . . . . . . . 55710442 BURNER KIT . . .
ASSEMBLY – Model No. 07701413 1 • • • • Remove two nuts from the burner assembly. Insert burner assembly into burner housing as shown. Insert Venturi Tube through hole in Burner Housing as shown.. Install the two nuts removed previously to secure the burner assembly to the burner housing. Attach the spade end of the electrode wire to the ignitor. Shown Inset A. The round end of the electrode wire should protrude from the hole in the burner housing beneath the burner venturi.
3 • • Carefully remove the door from the unit by swinging it opening and lifting it up and away from the smoker chamber. Lay the door aside. Place the Smoker Chamber on it’s back with the door opening facing up. CAUTION: This unit is heavy! Place Unit on it’s back (door opening facing up) TOP CAUTION: THIS UNIT IS HEAVY! DO NOT ASSEMBLE WITHOUT A HELPER! Swing Door open, then lift up and Remove the door from its hinges 4 • • Install Burner Housing to Smoker Chamber using three 1/4-20x1/2” bolts.
5 • Place Control Panel Assembly onto Smoker Chamber by placing tabs under the front edge of the Smoker Chamber. The Control valve must engage the burner venturi tube as shown A. • From the inside of the Smoker Chamber, Install 2 #10-24x3/8” screws through the smoker chamber and through the Control panel Tabs as shown. Thread 1 #10-24 Keps Nut onto each screw and tighten As shown B. Install 2 #10-24x3/8” screws through the control panel tabs and into the burner assembly housing.
7 • Install legs by placing 2 - 1/4-20x1/2” Hex Head Bolt through the smoker body and through each leg as shown. Thread a 1/4-20 Keps nuts onto each bolt and tighten by hand. Using an adjustable wrench and 7/16” Combination wrench (Not Provided), tighten each nut and bolt securely. • Install the leg with the rating label on the back side of the smoker body, as shown.
9 • Insert 1/4-20x1/2” Hex Head Bolt and flat washer through the top smoker body, in the center of the damper holes as shown.(A) • • • • • Insert the damper as shown. (B) Place the 1/4” flat washer onto bolt and thread the 1/4-20 nut on to the bolt. Tighten the nut sufficiently to allow the damper to move. (B) Damper is shown properly installed in figure C.
the 3 Cooking Grates into the smoker body. 11 •• Insert Slip the edge of the Top Grate under the Damper Handle (A), Then carefully align the grate so that the wire ends fit into the holes in the Smoker Body top.(B) • Carefully place the door back onto the Smoker Body hinges. B Top Grate A Cooking Grates (3) wingnut from Thermometer, insert Thermometer through the hole in the door from the front, reinstall the wingnut 12 • toRemove the Thermometer. • Press the Control Knob onto the Control Valve Shaft.
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from cracked/cut/burned hose. • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If hose is cut or cracked, replace valve/hose/regulator. See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder. Gas leaking from LP cylinder. • Mechanical failure due to rusting or mishandling.
Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner will not light using ignitor. • Rotary knob rotates without clicking. • Replace knob. • Sparking between ignitor and electrode. • Inspect wire insulation and proper connection. Replace wire if insulation is broken. • See “GAS ISSUES:” on previous page. • Match will not reach. • Use long-stem match (fireplace match). • Improper method of match-lighting. • See “Match-Lighting” section of Use and Care. • Out of gas.
LIMITED WARRANTY Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid, by the consumer, for review and examination.
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STOP Should you encounter a problem with our product CALL US FIRST Do not return this product to the store. WE CAN HELP GRILL SERVICE CENTER 1-800-241-7548 HOURS 8AM-6PM EST Mon-Fri Please ensure your warranty registration is complete. Cb600x™ Safety Checklist Read and understand owners manual. Never overfill LP cylinder. Overfilled cylinders may cause freeze-up of regulator. Check tubes for spider webs. Ensure valves are correctly installed in burner tubes.
