Assembly Guide Model Numbers: 08401504-A1 08401504-A2 08401504 10401582 10401589 10401590 10401591 10401592 10401593 10401594 12401504 12401590 GAS (LP) (English) 42804526 • 8/16/2011
A, B, C, Assembly: 2 ASSEMBLY GUIDE CAUTION: For your safety, before operating, Read Product Guide & Outdoor Cooking Guide provided with this grill. *SAFETY First…..Grill components may have sharp edges. Be careful when handling grill parts during assembly. We suggest that you wear a sturdy pair of leather gloves while handling the grill parts. BEFORE You begin assembly of your grill…. 1. Carefully remove all components from the carton. 2.
ASSEMBLY GUIDE Grill Parts Diagram BB A AA B CC J D C Y E K T FF F L G H EE H I R Z O W P Q X V GG GG U M S Key Qty A 1 B 1 C 1 D 1 E 1 F 1 G 1 H 2 I 1 J 1 K 1 L 1 M 2 Description Grill Lid Cooking Grate Trough Burner Inner Reflector Firebox Bottom Heat Shield Side Lift Mechanism Rear Lift Mechanism Left Side Shelf Right Side Shelf Regulator Control Valve Wheel N DD Key Qty N 1 O 1 P 1 Q 1 R 1 S 2 T 2 U 2 V 1 W 1 X.
ASSEMBLY GUIDE GRILL CART Assembly Fasteners Part Qty A1– Cart RH Side Fascia 1 A2– Cart LH Side Fascia 1 1 A3– Cart Base A4– Cart Foot A5– Wheels 2 #10x3/4" Wheel Retaining screw Clip (qty 14) (qty 2) 2 Step 1: Assemble the LH and RH Side Fascia (A1 & A2) to the Cart Base (A3) by aligning screw holes in the fascias with corresponding holes in the cart base. Secure with 7 each, #10x3/4 screws (7 per side) using a phillips screwdriver. Repeat for other side.
ASSEMBLY GUIDE GRILL Assembly Fasteners Part B1– Heat Shield B2– Fire Box Assembly Qty 1 1 #10-24 x 1 1/4" screw (qty 4) Note: Before beginning this step of the assembly, raise the two side lifts to their highest position by pressing the button at the top of the handle and pulling upward on the handle. The pull handle at the rear of the cart also has a locking button, press the button to raise or lower the pull handle into the desired position.
ASSEMBLY GUIDE GRILL Assembly Fasteners Part Qty B3– Hinge, RH B4– Hinge, LH B5– Grill Lid B6– Heat Shield B7– Handle 1 1 1 1 1 10-24 x 5/8" screw (qty 12) ASSEMBL StepY3 - Attach the Hinges (LH and RH) (B4 & B3) to the Firebox Bottom by aligning the screw holes on the bottom of the grill with the corresponding holes in the hinges. Secure with 2 each #10-24x5/8" screws, 2 fiber washers and 2 #10-24 nuts as shown.
GRILL FINAL Assembly 7 ASSEMBLY GUIDE C1 C2 C3 C4 C5 C6 – – – – – – Part Qty. Side Shelf, RH 1 Side Shelf, LH 1 Trough 1 1 Cooking Grate Regulator Control Valve 1 Cooler Bags/Coolers 2 Part C7 – Ignitor Wire Qty. 1 Step 1 - Install the Regulator Control Valve (C5) by first sliding the regulator lock toward the rear of the grill, inserting the Regulator Control Valve fully into the exposed burner tube, and then releasing the regulator lock.
© 2011 Char-Broil, LLC • Columbus, GA 31902 • Printed in China