Product Guide Model 12201571 Tools needed for assembly: Phillips Screwdriver Pliers FOR OUTDOOR USE ONLY WARNING: CAUTION: Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage. INSTALLER/ASSEMBLER: Leave this manual with consumer. CONSUMER: Keep this manual for future reference.
TABLE OF CONTENTS WARNING Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 FAILURE TO READ AND FOLLOW INSTRUCTIONS FOR LIGHTING CHARCOAL MAY RESULT IN SERIOUS PERSONAL INJURY AND OR PROPERTY DAMAGE. WARNING Preparing to use your Smoker . . . . . . . . . . . . . . . . . . . . . . . . .
Preparing and Using Your Smoker Before cooking with your Smoker, the following steps should be closely followed to both cure the finish and season the interior steel. Failure to properly follow these steps may damage the finish and/or impart metallic flavors to your first foods. 1. Brush all interior surfaces including grills and grates with vegetable cooking oil. 2. Build a small fire on the fire grate, being sure not to lay coals against the walls. 3. Close door.
USDA Recommended Internal Cooking Temperatures Ground Meat Beef, Pork, Veal, Lamb......................................160°F Turkey, Chicken.................................................165°F Fresh Beef, Veal, Lamb Medium Rare.......................................................145°F (let stand 3 minutes before cutting) Medium................................................................160°F Well Done............................................................170°F Poultry Chicken & Turkey, whole...
THE HEAT OF THE COALS seconds you can hold the palm of your hand 4 inches above the coals temperature range (Fº) 400 to 450 visual cues HOT COALS 2 MODERATELY HOT TO HOT COALS 3 MODERATELY HOT COALS 4 325 to 375 significant coating of gray ash; red glow MODERATELY COOL COALS 5 300 to 325 thick coating of gray ash; dull red glow 375 to 450 barely covered with gray ash; deep red glow thin coating of gray ash; deep red glow GRILL MAINTENANCE Frequency of cleanup is determined by how much your
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
KK WARMING RACK KK CHARCOAL TRAY INSTRUCTION MANUAL, FRENCH M6 x 15 Phillips Head Bolt M8 Flat Washer M5 x 10 Phillips Head Bolt
ASSEMBLY 1 FIRST, GET A HELPER! This unit is heavy and requires a second person for lifting and moving. NEXT, pick a suitable location to work. Open the carton and slit the corners so that the carton lays flat. This will give you a protective surface during assembly. Connect right and left legs together (2 pairs). Front pair of legs will have 2 extra holes for the front shelf supports as illustrated. 2 8 Insert bottom shelf into holes on the inside of the legs.
3 4 Put axle rod through the holes on the right legs. Put wheels onto the axle rod and place the wheel caps over the axle rod ends. Install leg braces, with support flange towards center of grill, onto the legs using eight M6 x 15mm Phillips head bolts. Do not fully tighten screws until Step 6 is complete.
5 Install firebox support bracket onto the holes on the left legs using two M6 x 15mm Phillips head bolts. Do not tighten bolts until Step 6 is completed. 6 Install grill base, with firebox opening towards left side, on top of the legs using four M6 x 15mm Phillips head bolts. Install two M6 x 15mm Phillips head bolts and M6 hex nuts through grill base and flange on leg braces. 10 FULLY TIGHTEN ALL SCREWS AND NUTS AT THIS TIME.
7 8 Attach front shelf to front of grill base using two M6 x 15mm Phillips head bolts. Attach table supports with slotted holes towards front shelf using four M6 x 15mm Phillips head bolts. Attach push handle onto the firebox lid using two M6 x 15mm Phillips head bolts.
9 Attach handle to the firebox lid using two M6 x 15mm Phillips head bolts and two M6 hex nuts. 10 12 Attach firebox lid stop using one M5 x 12mm Phillips head bolt and M5 hex nut.
11 Attach air shutter onto the firebox door using one M6 x 15mm Phillips head bolt and M6 hex nut. Do not over-tighten air shutter, air shutter should move freely. Attach door latch using one M5 x 12mm Phillips head shoulder bolt and M5 hex nut as illustrated. 12 Connect firebox door hinge to the outside of the door and firebox base using four M5 x 12mm Phillips head bolts and M5 hex nuts. Attach one M6 x 15mm Phillips head shoulder bolt onto the firebox base for the door latch.
13 14 14 Connect firebox lid and firebox base using six M6 x 15mm Phillips head bolts. Connect firebox and grill base together using six M6 x 15mm Phillips head bolts.
16 Connect firebox support with firebox base using two M6 x 15mm Phillips head bolts and M6 hex nuts. Install smokestack bracket into grill lid using two M6 x 15mm Phillips head bolts and M6 hex nuts.
17 18 16 Install smokestack onto the smokestack bracket. To install the temperature gauge, insert into center hole on grill lid, then turn it clockwise to upright position.
19 20 Attach grill lid handle using two M6 x 15mm Phillips head bolts and M6 hex nuts. Install grill lid on grill base using two M8 x 23mm Phillips head shoulder bolts.
21 Attach the charcoal tray) to charcoal grate by hooking tray edges onto the grate frame. END VIEW 22 18 Use charcoal grate adjusters to lower charcoal grate assembly into grill base. Rest charcoal grate adjusters on supports in grill base.
23 24 Install the warming rack inside the grill lid. Insert the cotter pins through the holes from the outside of grill lid. Align the warming rack support arm holes with the holes on the side panel of grill base. Using two M6 cap nuts, two M6 washers, and two M6 x 15mm Phillips head shoulder bolts. Place cooking grates on support ledge of grill base.
25 Place firebox charcoal grate inside the bottom of firebox. 26 Place firebox cooking grills inside the top of the firebox base.
27 Insert grease cup holder into holes on right leg brace. Place a tin can (not included) on the grease cup holder. A tin can must be placed under the grease drain hole at all times. (Tin can not included) 28 Congratulations. Enjoy your Deluxe Smoker.
NOTES 22
Please register your product online at: Registre su producto en línea en: Veuillez enregistrer votre produit à l'adresse: www.charbroil.com/register (If you register online, you do not need to send in this registration card.) (Si registra en línea, no es necesario enviar esta tarjeta de registro.) (Si vous enregistrez votre produit en ligne, il n'est pas nécessaire d'envoyer la carte d'enregistrement.) PLEASE FILL OUT THIS CARD AND ATTACH A COPY OF YOUR SALES RECEIPT. RETURN IT WITHIN 10 DAYS OF PURCHASE.