PRODUCT GUIDE MODEL 463210511 IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-800-241-7548. Estimated assembly time: 35-40 minutes The following are trademarks registered by W.C. Bradley Co. in the U.S.
TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Grilling Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13 Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Parts Diagram. . . .
WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm. Wash your hands after handling this product.
GRILLING GUIDE – Getting Started First Time Use Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from all grill surfaces before first use. We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use. This aids in removing the oils used during manufacturing.
GRILLING GUIDE – Grilling 101 Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling. Before you start grilling, organize your food according to cooking technique and required cooking time, and optimize the use of your grilling area.
GRILLING GUIDE – Tips & Tricks Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions. In cold weather, you will need more heat to reach an ideal cooking temperature, and grilling may take longer. The meat's internal temperature and thickness can also affect cooking times. Cold and thicker meats will take longer to cook.
GRILLING GUIDE – Cleaning Your Grill Why Clean? We've all heard the saying, “an ounce of prevention is worth a pound of cure.” This is great advice when it comes to keeping your grill clean. Routine Care Periodic cleaning of this grill is necessary, as grill fires can occur when grease and food debris collect in the bottom of the grill. After each use, remove any remaining food particles from the cooking grate and inside of the grill using a grill brush.
USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.
LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual.
Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. Str aig ht Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.
WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. • Do not use charcoal or ceramic briquets in a gas grill.
Ignitor Lighting (continued) 8. For grills equipped with ELECTRONIC IGNITION at each burner: Repeat steps 4 through 6 to light each burner. 9. Once each burner has ignited, turn knobs to desired setting. WARNING Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LOW. You should see a smaller flame in LOW position than seen on HI. Perform burner flame check on sideburner, also. Always check flame prior to each use.
Cleaning the Burner Assembly CAUTION SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s. VALVE CONTROL PANEL SPIDER WEBS INSIDE VENTURI BURNER In some areas of the country, spiders or small insects have been known to create “flashback” problems.
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
PARTS LIST Key A B C D E F G H I J K L M N O P Q R S T V W X Y Z AA BB CC DD EE FF GG HH II JJ KK Qty 1 1 2 1 2 3 1 1 1 1 1 1 1 1 4 1 2 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description FIREBOX TUBE BURNER, F/ ELECTRODE TUBE BURNER, NO ELECTRODE ELECTRODE, MAIN BURNER CARRY OVER TUBE HEAT TENT, VAPORIZER BAR TOP LID, OUTER TOP LID, INNER INSERT TOP LID, LEFT END CAP TOP LID, RIGHT END CAP LOGO PLATE TEMPERATURE GAUGE BEZEL, F/ TEMPERATURE GAUGE HANDLE, TOP LID SILICONE RUBBER BUMPER, SMALL HARDWARE FOR TO
PARTS DIAGRAM H O P R Q Q G J F F F FF E E CC C B C I L D EE K GGG DD M N A O HH BB FFF FFF II Z AA X T S JJ GG V Y W V W V W V W PP UU EEE OO MM VV NN RR WW KK XX DDD QQ YY SS QQ BBB AAA LL TT ZZ 16 CCC
ASSEMBLY 1 Place legs as shown.NOTE:Left leg assembly has large holes on ends of legs. Attach center brace, left front and left rear leg with 1/4-20x1/2" screws,7mm Flat Washer and 7mm Lock Washer on each side. Attach upper brace, left leg assembly which was assembled previously with 1/4-20x1/2" screws,7mm Flat Washer and 7mm Lock Washer on each side. Note orientation of Upper Braces as shown in image. The assembly method of right leg assembly is similar to left leg assembly.
ASSEMBLY Attach upper and lower front panel to cart with 1/4-20x1/2" screws, 7mm Flat Washer and 3 7mm Lock Washer on each side. Attach upper front panel to lower front panel with #10-24x1/2" screws and #10-24 hex nuts. Upper Front panel Qty: 8 1/4-20x1/2" Machine Screw Qty: 2 #10-24x1/2" Machine Screw Qty: 8 7mm Flat Washer Lower Front panel Qty: 8 7mm Lock Washer Qty: 2 #10-24 Hex Nut 4 Turn assembly upside down.
5 Stand cart upright. Attach tank heat shield to cart back brace with #10-24x1/2" screws. Tank Heat Shield Qty: 3 #10-24x1/2" Machine Screw 6 Place grease tray to the cart assembly as shown. Insert tank retainer to the holes from the bottom shelf. Attach with a hitch pin.
ASSEMBLYThis step requires two people to lift and position grill head onto cart. 7 Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Attach with 1/4-20x1/2" screws. Qty: 4 1/4-20x1/2" Machine Screw 8 Mount fascia onto side shelf using three #10-24x1/2" screws and #10-24 hex nut(A). Place right side shelf to the side of firebox(B). Tighten the pre-installed screws to the right side shelf(C).
ASSEMBLYAttach right side shelf to the firebox with 1/4-20x1/2" screws on the upper holes. 9 Attach right fasica to control panel with #10-24x1/2" screws. Qty: 2 1/4-20x1/2" Machine Screw Qty: 2 #10-24x1/2" Machine Screw 10 Attach right towel bar to the rear of right side shelf with #10-24x1/2" screws and #10-24 hex nuts. Attach right towel bar to the front of right fascia with #8-32x3/8" screw and #8-32 hex nut.
11 Repeat step 8(A)on left side shelf.Place left side shelf to the left side of firebox(A). Tighten the pre-installed screws to the left side shelf (B). Attach left side shelf to firebox with 1/4-20x1/2” screws on the upper holes.Attach left fascia to control panel with #10-24x1/2” screws. Position valve behind fascia and line up holes (C). Insert (1) of the #8-32x3/8” screws, but do not fully tighten. Slip bezel under inserted screw and position as shown (C).
12 Attach left towel bar to the rear of left side shelf with #10-24x1/2” screws and #10-24 hex nuts. Attach left towel bar to left fascia with #8-32x3/8” screw and #8-32 het nuts (A). Place grate onto sideburner shelf (B). Place control knob onto sideburner valve stem (C). A B Left Fascia Left Towel Bar Sideburner Grid C Control Knob Qty: 2 #10-24x1/2" Machine Screw 13 Qty: 1 Qty: 2 #8-32x3/8” #10-24 Hex Nut Machine Screw Qty: 1 #8-32 Hex Nut Place heat tents over burners as shown.
14 Place cooking grates onto grate rests. Place warming grid onto the top of the firebox. Vertical legs insert into the slots on the upper ledge of the firebox. Warming Grid Cooking Grate Slot 15 Unscrew ignitor cap and place AA battery into ignitor slot with positive end (+) facing outward. Screw ignitor cap onto ignitor.
16 Hang grease cup clip from bottom of grease tray and place grease cup into grease cup clip. Grease Tray Grease Cup Clip Grease Cup CAUTION Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage. 17 LP tank is sold separately. Use only with an OPD (over-fill protection device) equipped LP tank. Fill and leak check before attaching to grill and regulator.
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from cracked/cut/burned hose. • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If anything but burned, replace valve/hose/regulator. If burned, discontinue use of product until a plumber has investigated cause and corrections are made. Gas leaking from LP cylinder.
Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light using ignitor. (See Electronic Ignition Troubleshooting also) ELECTRONIC IGNITION: • No spark, no ignition noise. • See Section I of Electronic Ignition System. • No spark, some ignition noise. • See Section II of Electronic Ignition System. • Sparks, but not at electrode or at full strength. • See Section III of Electronic Ignition System. Burner(s) will not match light.
Troubleshooting - Electronic Ignition Problem (Ignition) Check Procedure Prevention/Solution • Check battery orientation. • Install battery (make sure that “+” and “–” connectors are oriented correctly, with “+” end up and “–” end down.) • Has battery been used previously? • Replace battery with new AA-size alkaline battery. • Button assembly not installed properly. • Check to insure threads are properly engaged. Button should travel up and down without binding.
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