PRODUCT GUIDE MODEL 463226513 b® Grilling's Juicy Little Secret Classic C-69G3 TM IMPORTANT: Fill out the product record information below. Serial Number See ratinglabelon grill for serial number. Date Purchased For supportand to registeryour grill, pleasevisit us at www.charbroil.com If you havequestionsor need assistanceduringassembly, pleasecall 1-800-241-7548. © 2013 Char-Broil,LLC Columbus,GA 31902 Printed in China Assembly instructions© 2013 08/01/12.
ill,, ForYourSafety.................................... 2-3 GrillingGuide...................................... 4-7 Useand Care .................................... 8-14 If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. LimitedWarranty.................................... 15 PartsList.......................................... 16 PartsDiagram...................................... 17 Assembly....................................... 18-27 Troubleshooting ..........
CAUTION CALIFORNIA PROPOSITION 65 1.Combustibleby-productsproducedwhenusing this productcontainschemicalsknownto theState of Californiato causecancer,birthdefects,or otherreproductiveharm. Using pots larger than 6 quarts in capacity could exceed weight limit of the or side shelf, resulting in failure 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm. Wash your hands after handling this product.
First Time Use Read yourAssembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from all grill surfaces before first use. We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use. This aids in removing the oils used during manufacturing.
Outdoor grillingisreallyquitesimple.You'llsucceed with burgers, dogs,orsteaks usually onyourveryfirsttry.With experience, youwilllearnhowtoworkwithyourgrill,creating moreimaginative meals allthetime.Thisknowledge makes up theartofgrilling.Before youstartgrilling, organize yourfood according tocooking technique andrequired cooking time,and optimize theuseofyourgrillingarea. Rotisserie Cooking Rotisserie cooking is bestfor'round' meat,suchaslargeroasts, wholepoultry, andpork.
Cooking onyournewgrillisahands-on experience, anditis recommended toremain outside withyourgrillwhilecooking. Grilling canbeaffected bymanyexternal conditions. Incold weather, youwillneedmoreheattoreachanidealcooking temperature, andgrillingmaytakelonger.Themeat'sinternal temperature andthickness canalsoaffectcooking times.Cold andthickermeats willtakelongertocook. Wood Chips For extra smoke flavor when grilling, try adding wood chips.
WhyClean? We'veallheardthesaying'Anounceofprevention iswortha pound ofcure'.Thisisgreatadvice whenitcomes tokeeping yourgrillclean. RoutineCare Periodic cleaning ofthisgrillis necessary, asgrillfirescanoccurwhengrease and fooddebriscollect inthebottom ofthegrill. Aftereachuse,remove anyremaining foodparticles fromthecooking grateand insideofthegrillusinga grillbrush.Do thisafterthegrillhascooled down,yetis stillwarm.
LP Cylinder •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. •LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U.S.
LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual. I.LP cylinder must be properly secured onto grill. (Refer to assembly section.
Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completelyopen LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. Hold coupling nut and regulator as shown for properconnection to LP cylinder valve. 4.Brush soapy solution onto areas circled below, or other similar fittings on your grill. 6.
Safety Tips A Before opening LP cylinder valve, check the coupling nut for tightness. For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind.
ignitor Lighting SEAR Burner ignitor Lighting A Do not lean over grill while 1. Turn O OFF gas burner control valves. lighting. 2. Turn ON gas at LP cylinder. 3. Open lid during lighting. 4. To ignite, push and turn IGNITION BURNER knob to _. 5. Push and hold ELECTRONIC IGNITION button until the burner lights. 6. If ignition does NOT occur in 5 seconds, turn the burner controlsO OFF, wait 5 minutes and repeat the lighting procedure. 7.
Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. General Grill Cleaning • Do not mistake brown or black accumulation of grease and smoke for paint.
II l r cAuTioN SPIDER ALERT! SPIDERAND WEBS iNSiDE BURNER 3. 4. Remove carryover tubes and burners. Detach electrode from burner. NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in illustrations below. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you. (A) Bend a stiff wire (a light weight coat hanger works welt) into a small hook.
This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the m_jnal consumer-purchaser only that this product shall be fiee from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for review and examination.
r 16 A 1 FIREBOX MM 1 FRONT DOOR BRACE B 5 MAIN BURNER-TUBE BURNER NN 1 LEFT DOOR C 1 MAIN BURNER-BAR BURNER OO 1 RIGHT DOOR D 1 ELECTRODE, F/TUBE BURNER PP 2 HANDLE, F/DOOR E 1 ELECTRODE, F/BAR BURNER QQ 1 BACK BRACE F 4 CARRY OVER TUBE RR 2 TANK EXCLUSION WIRE G 1 CONTROL PANEL, MAIN SS 1 GREASE TRAY H 1 ELECTRONIC IGNITION MODULE TT 1 GREASE PAN I 1 BUTTON, F/IGNITION MODULE UU 4 CASTER SOCKET J 1 SHIELD, F/ELECTRONIC IGNITION MODULE W 2 CASTER
N X )! _i, .... jw / w !w ,_w EEE ,B /C i.@ k_.... / .... ZF .... /F '_ iF ' ......
" for the LP cylindershouldbe onrightleg theleft side. Attachbottomshelf to left and assemblieswith 1/4-20×2-3/8"machine screws and 1/4-20flange nuts. Thecut out hole For FrontDoor Y RightSide Panel / Left SidePanel / 1/4-20×2-3/8" MachineScrew Qty: 6 BottomShelf " Placeback bracebetweensidepanelsas shown.Attachto left and rightside panelswith 1/4-20x2-3/8"machine screws.
D " Hangtank exclusionwire ontothe holeson back brace,attachotherendsto bottomshelfwith #8x3/8" sheet metal screws. BackBrace #8x3/8" SheetMetalScrews Qty.2 " flange nuts. Placefront door braceas shown.
" Turnassembly upside down. " Insert Caster Pinintothecaster mounting plate tolockitinplace, shown A.Spinthecaster clockwise intothethreads onthebottom shelfuntilsecure. Remove theCaster Pinandrepeat forremaining casters. Make surethetwolocking casters aresecured atthe rearandthenon-locking casters aresecured atthefront(B).Afterall4casters aresecure remove theCaster Pinandsavefor future maintenance. " Stand cartupright.
D __ "" Cardully the regulatorhoseis Thissteplowerthegrill requires twoheadontothe peopleto liftcart. and Makesure positiongrillheadonto cart. hangingoutsidethecart.Attachwith 1/4=20x1/2" screws.
" Hookthe rightside shelfto fireboxbythe pre-assembledscrews(A). " " Insidefirebox,insert7ramfiber washer and 1/4-20x1/2"screw as shown(B). Attachshelfwith 1/4-20x1/2"screw and 1/4-20flange nuts, and fasten the two pre-assembledscrews (C). Right Side Shelf / 1/4-20x1/2" Screw Qty.2 1/4-20 FlangeNut Qty: 1 7ram FiberWasher Qty. 1 From FiberWasher " Attachfasciato fireboxwith #8x3/8" sheet metal screws. Fascia, RightSide Shelf #8×3/8" Sheet Metal Screws Qty.
• Hookthe left sideshelfto firebox bythe pre-assembledscrews(A). " " Insidefirebox,insert7ramfiber washer and 1/4-20x1/2"screw as shown(B). Attachshelfwith 1/4-20x1/2"screw and 1/4-20flange nuts, and fasten the two pre-assembledscrews (C). LeftSide Shelf From \ Fiber Washer 1/4-20×1/2" Machine Screw Qty. 2 1/4-20 FlangeNut Qty: 1 7ram FiberWasher Qty. 1 " Attachfasciato fireboxwith #8x3/8" sheet metal screws. LeftSide Shelf T _ascia, #8x3/8" sheet metal screws Qty.
" Attachsideburnerbezeland valvewith #8x3/8" SS screws. (A). " Placesideburner intoshelf. Makesure valveis insidesideburnertube.Attachsideburnerwith No.8 wing nut (B). Hookventuri clip to sideburnertubeand aroundmanifold.Attachside burnerignitorwireto ignitoras shown(C). Pressside burnercontrolknobontovalvestem (D). Placegrateontoside burnershelf(E). " " Side Burner / J Side Burner Tube 0 Sideburner_Bezel Sideburner Control Knob \ Clip #8X3/8 SS Screw Qty.2 Sideburner Grate No.8Wing Nut Qty.
• Attachhandleto doorwith #10-24x1/2"machine screws, 5ram fiat washers and 5ram lock washers (A). " Inserthinge pinon bottomshelf into holein door.Pressupperhinge pin in front door brace,alignhinge holeon topof door,and releasehingepin into door. Him!e Pin hole A Hinge Pin hole 5ramLock Washer \ Left Machine Screw #10-24×1/2" Qty: 4 .............
• Place heat tents over tube burners andthe heat tentfor sear burner over sear burner by insertingtabs into slots in front of firebox. Oppositeends of heat tents rest on pins in back of firebox. HeatTent, FtSearBurner .... r................... ii"P]ll ...... I'llII1' IIII1'1 ''l i'111 ° • Place cooking gratesonto graterests. Insert ends of Warming Rack pivot wire into holes in sides of gril lid. Insert endsof Warming Rack leg wire into holes in sides of firebox.
" Attachthe heatshieldto greasetraywith #8x3/8"sheet metal screws (A). " Placegreasepaninto greasetray,thenplacethetray intothe cart (B). O #8x3/8" SheetMetal Screws Qty.4 HeatShield GreaseTray ,/ I1 1T,O. S Failure to install grease tray and grease pan will cause hot grease to drip from bottom of grill with risk of fire or property damage. GreaseTray Greas(_Pan LPtank is sold separately.Useonlywith an OPD(over-fillprotectiondevice)equippedLP tank.
DANGER; if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department, Gasleakingfrom cracked/cut/burned hose. • Damagedhose. •Turnoff gas at LP cylinderor at sourceon naturalgassystems.If anythingbut burned,replacevalve/hose/regulator. If burned, discontinueuseof productuntila plumberhas investigatedcause and correctionsare made. Gasleakingfrom LP cylinder. • Mechanicalfailuredue to rustingor mishandling. • ReplaceLP cylinder. Gasleakingfrom LP cylindervalve.
Troubleshooting (continued) Burner(s)will not light usingignitor. (See ElectronicIgnition Troubleshooting also) Burner(s)will not matchlight. ELECTRONICIGNITION: • Nospark,no ignitionnoise. • SeeSectionI of ElectronicIgnitionSystem. • Nospark,someignitionnoise. • SeeSectionII of ElectronicIgnitionSystem. • Sparks,but notat electrodeor at full strength. • SeeSectionIII of ElectronicIgnitionSystem. • See"GAS ISSUES:"on previouspage. • Matchwill not reach. • Uselong-stemmatch(fireplacematch).
Troubleshooting - Electronic ignition pmm ! SECTIONI Nosparksappearat • Battery not installed anyelectrodeswhen properly. ElectronicIgnitionButton is pressed;no noise can be heardfromspark • Deadbattery. module. • Checkbatteryorientation. • Installbattery(makesurethat "+"and "-" connectorsare orientedcorrectly,with "+"end up and "-" enddown.) • Has batterybeen used previously? • Replacebatterywith newalkalinebattery. • Buttonassemblynot installedproperly. Checkto insurethreadsare properlyengaged.
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