PRODUCT GUIDE MODEL 463230513 C-69G5 IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-800-241-7548.
TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Grilling Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14 Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Parts Diagram. . . .
WARNING CALIFORNIA PROPOSITION 65 1. Combustible by-products produced when using this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.
GRILLING GUIDE – Getting Started First Time Use Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from all grill surfaces before first use. We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use. This aids in removing the oils used during manufacturing.
GRILLING GUIDE – Grilling 101 Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling. Before you start grilling, organize your food according to cooking technique and required cooking time, and optimize the use of your grilling area.
GRILLING GUIDE – Tips & Tricks Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions. In cold weather, you will need more heat to reach an ideal cooking temperature, and grilling may take longer. The meat's internal temperature and thickness can also affect cooking times. Cold and thicker meats will take longer to cook.
GRILLING GUIDE – Cleaning Your Grill Why Clean? We've all heard the saying 'An ounce of prevention is worth a pound of cure'. This is great advice when it comes to keeping your grill clean. Routine Care Periodic cleaning of this grill is necessary, as grill fires can occur when grease and food debris collect in the bottom of the grill. After each use, remove any remaining food particles from the cooking grate and inside of the grill using a grill brush.
USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.
LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual. 1.LP cylinder must be properly secured onto grill. (Refer to assembly section.
Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. Str aig ht Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.
WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. • Do not use charcoal or ceramic briquets in a gas grill.
Ignitor Lighting SEAR Burner Ignitor Lighting ▲ ▲ Do not lean over grill while lighting. OFF gas burner control valves. 1. Turn 2. Turn ON gas at LP cylinder. 3. Open lid during lighting. 4. To ignite, push and turn IGNITION BURNER knob to HIGH. 5. .Push and hold ELECTRONIC IGNITION button until the burner lights. 6. If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. 7.
Burner Flame Check General Grill Cleaning • Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. • Do not mistake brown or black accumulation of grease and smoke for paint.
CAUTION SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER If your barbeque is getting hard to light or the flame is weak, check and clean the venturis and burners. 3. Remove carryover tubes and burners. 4. Detach electrode from burner. NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in illustrations below. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you.
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
PARTS LIST Key Qty Description Key Qty Description A 1 FIREBOX MM 1 LEFT SIDE CART PANEL B 5 MAIN BURNER-TUBE BURNER NN 1 BOTTOM SHELF C 1 MAIN BURNER-BAR BURNER OO 1 FRONT DOOR BRACE D 1 ELECTRODE, F/ TUBE BURNER PP 1 LEFT DOOR E 1 ELECTRODE, F/ BAR BURNER QQ 1 RIGHT DOOR F 4 CARRY OVER TUBE RR 2 HANDLE, F/ DOOR G 1 CONTROL PANEL, MAIN SS 1 LOWER BACK PANEL H 1 ELECTRONIC IGNITION MODULE TT 2 TANK EXCLUSION WIRE I 1 BUTTON, F/ IGNITION MODULE UU 1 GR
PARTS DIAGRAM N X CCC W W W W Q V V V V V B B B B B P C E O U D F F F F R DD A T H S I BB J JJ FF EE AA KK KK G KK KK KK CC Z HH K L L L L L L M M M M M M II UU Y OO GG FFF BBB FFF RR M L LL SS ZZ RR ZZ VV TT MM TT QQ WW PP WW XX XX NN YY AAA EEE DDD BBB YY DDD 17
ASSEMBLY 1 • Place bottom shelf between side panels with cut out hole for LP cylinder on left. Attach to left and right side panels with (4) 1/4-20x2-3/8” machine screws and 1/4-20 flange nuts at front, and (2) 1/4-20x2-3/8” machine screws and 1/4-20 flange nuts at rear. Right Side Panel For Front Door Brace Assembly Left Side Panel 1/4-20x2-3/8" Machine Screw Qty. 6 Front 1/4-20 Flange Nut Qty. 6 Rear Bottom Shelf 2 • Place lower back panel between side panels as shown.
3 • Hook tank exclusion wire onto the metal tabs on lower back panel, attach other ends to bottom shelf with #8x3/8” sheet metal screws. Lower Back Panel #8x3/8" Sheet Metal Screws Qty. 2 Metal Tab 4 • Place front door brace as shown. Attach to left and right side panels with 1/4-20x2-3/8" machine screws and 1/4-20 flange nuts. 1/4-20 Flange Nut Qty. 4 1/4-20x2-3/8" Machine Screw Qty.
5 • • • Turn assembly upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the legs until secure. Remove the Caster Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front. After all 4 casters are secure remove the Caster Pin and save for future maintenance (B).
6 • Stand cart upright. • This step requires two people to lift and position grill head onto cart. • Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Attach with 1/4-20x1/2” screws. Right side panel removed for clarity Grill Head 1/4-20x1/2" Screw Qty.
• Install tool hooks onto towel bar. NOTE: Tool hook openings should face side shelf when installed. 7 Attach towel bar to right side shelf with 1/4-20x1/2” Screws , 7mm lock washers and 7mm flat washers (A). • Hook the right side shelf to firebox by the pre-assembled screws (B). • Inside firebox, insert 7mm fiber washer and 1/4-20x1/2” screw as shown (C). • Attach shelf with 1/4-20x1/2" screw and 1/4-20 flange nut, and fasten the two pre-assembled screws (D).
9 • Hook the left side shelf to firebox by the pre-assembled screws (A). • Inside firebox, insert 7mm fiber washer and 1/4-20x1/2” screw as shown (B). • Attach shelf with 1/4-20x1/2" screw and 1/4-20 flange nut, and fasten the two pre-assembled screws (C). Left Side Shelf B 7mm Fiber Washer A 1/4-20x1/2" Screw C C 1/4-20x1/2" Machine Screw Qty. 2 1/4-20 Flange Nut Qty: 1 1/4-20x1/2" Screw 7mm Fiber Washer Qty.
11 • Attach sideburner bezel and valve with #8-32x3/8” Stainless Steel screws. (A). • Place sideburner into shelf. Make sure valve is inside sideburner tube. Attach sideburner with #8 wing nut (B). Hook venturi clip to sideburner tube and around manifold. Attach sideburner ignitor wire (C). • Press sideburner control knob onto valve stem (D). • Place grate onto sideburner shelf (E).
• Attach handles to doors with #10-24x1/2” machine screws, 5mm flat washers and 5mm lock washers. • Insert hinge pin on bottom shelf into hole in door. Press upper hinge pin in front door brace, align hinge hole on top of door, and 12 release hinge pin into door.
13 • Place heat tents over tube burners by inserting tabs into slots in front of firebox. Opposite ends of heat tents rest on pins in back of firebox. NOTE: There is no heat tent over sear burner. of Back ox Fireb Hea t Te Pin nt Sear Burner ox ireb fF nt o Fro He at Te n t 14 • Place cooking grates onto grate rests. • Insert ends of Warming Rack pivot wire into holes in sides of gril lid. Insert ends of Warming Rack leg wire into holes in sides of • firebox.
15 • Attach the heat shield to grease tray with #8x3/8” sheet metal screws (A). • Place grease pan into grease tray, then place the tray into the cart (B). Heat Shield A #8x3/8" Sheet Metal Screws Qty. 4 B Grease Tray CAUTION Failure to install grease tray and grease pan will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease Tray Grease Pan 16 • LP tank is sold separately. Use only with an OPD (over-fill protection device) equipped LP tank.
DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from cracked/cut/burned hose. • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If anything but burned, replace valve/hose/regulator. If burned, discontinue use of product until a plumber has investigated cause and corrections are made. Gas leaking from LP cylinder.
Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light using ignitor. (See Electronic Ignition Troubleshooting also) ELECTRONIC IGNITION: • No spark, no ignition noise. • See Section I of Electronic Ignition System. • No spark, some ignition noise. • See Section II of Electronic Ignition System. • Sparks, but not at electrode or at full strength. • See Section III of Electronic Ignition System. Burner(s) will not match light.
Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution • Check battery orientation. • Install battery (make sure that “+” and “–” connectors are oriented correctly, with “+” end up and “–” end down.) • Has battery been used previously? • Replace battery with new alkaline battery. • Button assembly not installed properly. • Check to insure threads are properly engaged. Button should travel up and down without binding.
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