463232103 463232103 / P80111072A (061803) 463232103 • 1
WARNING FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2. An LP Tank not connected for use shall not be stored in the vicinity of this or any other appliance. FOR YOUR SAFETY If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, immediately call your gas supplier or your fire department.
Table of Contents For Your Safety ......................................................................... 2 Call Grill Service Center For Help And Parts ........................... 2 Installation Safety Precautions ................................................. 2 Safety Symbols ......................................................................... 2 Table of Contents ..................................................................... 3 Warranty .....................................................
Before Beginning Assembly • Necessary tools for assembly of your grill include: Phillips® screwdriver, pliers and adjustable wrench.
A Exploded View 463232103 F B E D C G J E H T P I M K R S K M M L Y Q N XX DD W X O BB EE II Z PP GG U AA KK CC RR QQ WW LL PP UU UU YY ZZ WW V J VV ZZ TT VV XX ZZ XX JJ MM NN UU VV UU OO NN OO KK SS FF GG VV EE HH YY 463232103 • 5
4. Screw the 4 casters into the caster seats in the bottom of each cart leg. Turn the threaded caster stem by hand, clockwise until it stops. Fully tighten with the wrench provided. See Fig. 2. Assembly 463232103 • Unpack and remove all protective packaging. 1. Position bottom shelf with the Tank hole pattern to the left side. See Fig. 1. VERY IMPORTANT: The labels on the cart legs indicate their assembly position to the bottom shelf.
8. Remove protective film from doors. Install door handles to doors using 4 of the 3/16x3/8" Phillipshead screws. See Fig. 3. 9. Attach the 4 side shelf brackets to the tops of the cart legs using 8 of the 1/4x1/2" Phillipshead screws. Be sure the flat side of each bracket faces outward. Fully tighten. See Fig.3. FIGURE 4 11. Attach match lighting stick and chain to the right rear leg, below shelf bracket, using one 3/16"x1/2", selftapping, Phillipshead screw. See Fig. 4. 10.
14. Secure grill head to all cart legs using 4 of the 1/4x21/2" Phillipshead screws and 1/4" nuts. See Fig. 6. 15. Fully tighten all leg screws, rear panel screws, door bracket screws, and grill head screws. 16. From the back of the cart, slide the grease draining tray into the grill head. Place the grease receptacle into the notches on the bottom of the tray.
FIGURE 10 Secondary cooking rack Flame tamer Lower ledge Cooking grid Use and Care LP Tank • The LP tank used with your grill must meet the following requirements: • Purchase LP tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • Be constructed and marked in accordance with specifications for LP tank of the U.S.
LP Tank Leak Test For your safety • Leak test must be repeated each time LP tank is exchanged or refilled. • Do not smoke during leak test. • Do not use an open flame to check for gas leaks. • Grill must be leak checked outdoors in wellventilated area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks. Use a clean paint brush and 50/50 soap and water solution. Use mild soap and water. Do not use household cleaning agents.
D ANGER DANGER • NEVER store a spare LP tank under or near grill or in enclosed areas. • Never fill the cylinder beyond 80% full. An overfilled spare LP tank is hazardous due to possible gas released from the safety relief valve. The safety relief valve on a LP tank could activate releasing gas and cause a fire, resulting in serious injury, property damage or death. • If you see, smell or hear escaping gas, immediately get away from the LP tank/grill and call your fire department.
WARNING For Safe Use Of Your Grill: • • • • • Do not let children operate or play near grill. Keep grill area clear and free from materials that burn. Do not block holes in bottom or back of grill. Check burner flames regularly. Use grill only in wellventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under a surface that can catch fire. • Use grill at least 3 ft. from any wall or surface. Maintain 10 ft.
General Grill Cleaning Hose Check • Before each use, check to see if hoses are cut or worn. Replace damaged hoses before using grill. Use only valve/ hose/regulator specified by manufacturer. Cleaning The Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP tank. 2. Remove cooking grates, flametamers, grease tray and grease receptacle. 3.
Indirect Cooking Food Safety Poultry and large cuts of meat cook slowly to perfection on the grill by indirect heat. The heat from selected burners circulates gently throughout the grill, cooking meat or poultry without the touch of a direct flame. This method greatly reduces flareups when cooking extra fatty cuts because there is no direct flame to ignite the fats and juices that drip during cooking. • Food safety is a very important part of enjoying the outdoor cooking experience.
Troubleshooting Problem Possible Cause Prevention/Cure Burner will not light using ignitor. Wires and/or electrode covered with cooking residue. Clean wires and/or electrode with rubbing alcohol and clean swab. Electrode cracked or broken "sparks at crack" Replace electrode(s). Electrode tip not in proper position Main Burners: Tip of electrode should be pointing toward tip of collector box. The distance should be 1/8" to 1/4", adjust if necessary.
Troubleshooting Electronic Ignition Problem Possible Cause Check Procedure Solution No sparks appear at any electrodes when ignition button is pushed; no noise can be heard from spark module. Battery not installed properly. Check battery orientation. Install battery (make sure that "+" and "–" connectors are oriented correctly, with "+" end down and "–" end up.) Dead battery. Has battery been used previously? Replace battery with new AAsize alkaline battery.
