MODEL 463268107 • PRODUCT GUIDE Find out how to purchase your (NG) n;_tural gas conversion kit GO to www.charbroiLcom /_ CAUTION: z_ WARNING: Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. Failure to follow all manufacturer's instructions could result in serious personal injury and/or property damage. INSTALLER/ASSEMBLER: \ Leave this manual with consumer.
CALIFORNIA PROPOSITION 65 Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. if you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. if odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. 1.
For Your Safety ...................................... 2 Grill Service Center ................................... 2 Product Record Information ............................ 2 Installation Safety Precautions .......................... 2 Safety Symbols ...................................... 2 Use and Care ..................................... 4-11 Parts List .......................................... 12 Parts Diagram ...................................... 13 Assembly ...........................
• NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. , A disconnected LP cylinder in LPCylinder Valve_-,,_ storage or being transported /' (,__,__,,,,_ '_ must have a safety cap installed (as shown). _,,_'_ _-"_ Do not store an LP cylinder in enclosed spaces _ _\/ such as a carport, garage, porch, covered patio or other building. Never leave an LP cylinder Safety inside a vehicle which may become overheated Cap by the sun.
LP Cylinder Exchange Connecting Regulator to the LP Cylinder • Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual. 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.
Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP cylinder. 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. Hold coupling nut and regulator as shownfor proper connection to LP cylinder valve. 4. Brush soapy solution onto areas circled below. 6.
For Safe Use of Your Grill and to Avoid Serious injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. • Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.
Burner Flame Check , Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH _) to LOW (_. You should see a smaller Turn controls and gas source or tank OFF when not in use. flame in LOW position than seen on HIGH. Perform burner flame check on sidebumer, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section.
CAUTION / SPIDER ALERT! SPIDERAND WEBS INSIDE BURNERTUBE Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder, 2. Remove cooking grates and flame tamers. 3. Remove screws and carryover tubes from rear of burners. 4. Remove screw and washers to disengage burner from bracket on firebox. 5. Remove screws to detach electrode from burner.
indirect Cooking Poultry and large cuts of meat cook slowly to perfection on the grill by indirect heat. The heat from selected burners circulates gently throughout the grill, cooking meat or poultry without the touch of a direct flame. This method greatly reduces flare-ups when cooking extra fatty cuts because there is no direct flame to ignite the fats and juices that drip during cooking. indirect Cooking instructions , Always cook with the lid closed. , Due to weather conditions, cooking times may vary.
CARE AND CLEANING OF YOUR STAINLESS STEEL GRILL Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel. The perception that many people have is that stainless steel will not rust. That is not the case in certain conditions. Rust marks are regular sttel particles that have become attached to the surface of stainless steel. They may also occur if you are using a steel wool or wire wool scouring pad in stead of a nylon scouring pad to clean your grill.
Description Bottom Shelf..................... Part # Description Part # 80006494 MM 1 Temperature Gauge ............... 80006666 1 Lid Assembly Hardware Pack........ 80004371 80006742 80006598 A 1 B 2 Locking Caster ................... 80000268 NN C 2 Fixed Caster ..................... 80004093 OO 1 D 1 Left Side Panel, Firebox ............ 80006577 PP 2 Left Door Assembly ............... Door Handle ..................... 1 E 1 Right Side Panel, Firebox...........
MM UU \ KK2 RR KK _/ AA K KKi EE E _..
Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front. Use the provided caster wrench to fully tighten casters. Lockingcaster-__ 80000268 -_ Attach side panels to bottom shelf using three 1/4-20x112"screws, 7ram lock washers, and 7ram flat washers per panel. _MPORTANT:Panel with large hole must Be on left side of bottom shelf. 114.20x112" 7mm lock 7mm flat Left side panel ........
Place lower back panel between side panels at rear of bottom shelf. Make sure the slots are positioned as shown (A). Secure lower back panel to side panels using two 1/4-20x112"screws, 7mm lock washers, and 7mm flat washers on each side. 7ramlockwasher 7mm fiat washer This step requires 1/4-20x1/2"screw Lower back panem 80006497 two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels.
Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and facing the front. Secure using two 1t4-20xlt/2 ' screws, 7ram lock washers, and 7ram flat washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART. On back of grill, place upper back panel between side panels and above lower back panel.
inserttabs on right side shelf into rectangular slots in side of firebox. Attach rear of shelf using one 114o20x314"screw, 7ram lock washer, and 7ram flat washer in upper hole. Use one l14.20xlY2" screw, 7ram lock washer, and 7ram flat washer in lower hole. Attach front of shelf and fascia using three 1/4-20x3/4" screws, 7ram lock washers, and 7ram flat washers. Attach towel bar to right side shelf with two tl4.20x112" screws, 7ram lock washers and 7ram flat washers.
First, remove the two screws and lock washers factory attached to the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Secure using lock washers and screws that were removed from bracket. Next, place sideburner bezel over valve stem on front side of fascia. Align small holes on bezel with upper and lower holes on fascia.
Under sideburner shelf, attach sideburner ignitor wire to electrode (A). Place sideburner wind diverter over sideburner (8). Align notch in diverter to fit around electrode. Place burner cap onto sidebumer. Attach sideburner cap clip (C). Place sideburner cooking grate onto sideburner shelf, aligning grate legs with holes in shelf. SideburnerignitorWire Sideburner cap clip Insideof cart, insert rear shield tabs intotwo left slots between upper and lower back panels.
Insert end of tank wire (without hole) into back of lower back panel. Attach other end to bottom of front brace with a #8x3/8" self-tapping screw, 80008188 Insertwire ends into lower back panel (A). Attach front right side of wire shelf to the right side panel with one #8-32x3/8" screw, 4ram flat washer and 4ram lock washer (B). Leg attaches to bottom shelf with 4ram flat washer and 4ram lock washer and a #8o32x3/8" screw (C).
Attach both doors using four #8-32x3/8" flat head screws. ightdoor 80006750 Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox.
Place cooking grates onto the firebox as shown. Insert the three wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox. Warmingrack Cooking grate 80006599 Assembled warming rack LP CYLINDER kSSOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf.
On back of grill, slide grease tray into opening in upper back panel. I !/cAu'no. Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease tray 80008970 E nscrew electronic ignition button on front of control panel. InsertAA battery into ignitor, negative (--) end first. Replace button.
EMERGENCIES: if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gas leakingfrom cracked/cut/burned hose. , Damagedhose. , Turnoff gas at LP cylinderor at sourceon naturalgas systems.If anythingbut burned,replacevalve/hose/regulator. If burned. discontinueuseof productuntila plumberhasinvestigatedcause and correctionsare made. Gas leakingfrom LP cylinder. , Mechanicalfailuredueto rustingor mishandling. , ReplaceLP cylinder.
Troubleshooting (continued) Burner(s)will not light usingignitor. (SeeElectronicIgnition Troubleshootingalso) Burner(s)will not matchlight. ELECTRONICiGNiTiON: , Nospark,no ignitionnoise. , See SectionI of ElectronicIgnitionSystem. , Nospark,some ignitionnoise. , See SectionII of ElectronicIgnitionSystem. , Sparks,butnot at electrodeor at full strength. , See SectionIII of ElectronicIgnitionSystem. PIEZOPUSH-BUTTONAND ROTARY: o Push-buttonsticksat bottom. , Replaceignitor.
Troubleshooting - Electronic Ignition SECTIONI Nosparksappearat any electrodeswhen ignitionbuttonis pushed;no noisecan be heardfrom spark module. SECTIONII Nosparksappearat any electrodeswhen ignitionswitchis pushed;noisecan be heardfrom spark module. SECTIONill Sparksare present butnot at all electrodesand/ornot at full strength , Batterynotinstalled properly. , Checkbatteryorientation. o Installbattery(makesure that "+"and "-" connectorsareorientedcorrectly,with "+"end up and "-" enddown.
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Manufacturerwarrantsto the originalconsumer-purchaser onlythat this productshall befree from defectsin workmanshipand materialsafter correctassemblyand under normaland reasonablehomeusefor the periodsindicatedbelowbeginningon the dateof purchase. Themanufacturerreservesthe rightto requirethat defectivepartsbe returned,postageand or freight pre-paid,by the consumer,for reviewand examination. LIMITEDlifetime warranty on brass burners against perforation, manufacturing and materials defects ONLY.
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Pleaseregister your productonline at: (if you register online, you do not need to send in this registration card.) PLEASE FILL OUT THIS CARD AND RETURN IT WITHIN 10 DAYS OF PURCHASE, FAILURE TO RETURN MAYAFFECT YOUR WARRANTY COVERAGE.
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Should you encounter a problem with our product CALL US FIRST Do not return this product to the store, WE CAN HELP GRILL SERVICE CENTER 1=800-241=7548 HOURS 8AM-6PM EST Mon-Fri Please ensure your warranty registration is complete. Grilling Safety Checklist r=l Read and understand owners manual. F1 Never overfill LP cylinder. Overfilled cylinders may cause freeze-up of regulator. [] Check tubes for spider webs. Ensure valves are correctly installed in burner tubes.
