PRODUCT GUIDE MODEL 463270613 Char-Broil Performance T-22D IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-888-430-7870.
TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Assembly . . . . . .
WARNING CALIFORNIA PROPOSITION 65 1. Combustible by-products produced when using this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.
USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.
LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual. 1.LP cylinder must be properly secured onto grill. (Refer to assembly section.
Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. Str aig ht Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.
WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. • Do not use charcoal or ceramic briquets in a gas grill.
Burner Flame Check WARNING Turn controls and gas source or tank OFF when not in use. • Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section.
CAUTION SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER If your barbeque is getting hard to light or the flame is weak, check and clean the venturis and burners. 3. Remove carryover tubes and burners. 4. Detach electrode from burner. NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in illustrations below. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you.
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
PARTS LIST Key A B C Qty 1 1 1 D 2 E F G 1 2 1 H 1 I J 2 2 K 2 L M N O P Q 2 1 1 1 1 1 Description TOP LID HANDLE F/ TOP LID LOGO PLATE RUBBER BUMPER, RECTANGLE, F/ TOP LID FIREBOX COOKING GRATE WARMING RACK FLAME CARRYOVER TUBE W/ COTTER PIN MAIN BURNER, F/ FIREBOX FLAME TAMER ELECTRODE, F/ MAIN BURNER, 600MM WIRE SIDE SHELF, FIXED LEFT SIDE SHELF, FOLDING RIGHT SIDE SHELF, FOLDING FASCIA, F/ LEFT SIDE SHELF FASCIA, F/ RIGHT SIDE SHELF MAIN CONTROL PANEL R 2 TEMPERATURE GAUGE, UFC MOUNTED
PARTS DIAGRAM MM C G A NN F D H J B I E K L L N T S M O P DD Q R FF W Y U Z X AA V JJ II HH GG BB KK CC KK LL 12 EE LL
ASSEMBLY 1 Place bottom shelf upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Caster Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front. After all 4 casters are secured remove the Caster Pin and save for future maintenance.
3 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging inside the cart. Grill head Regulator hose Right side panel Left side panel 4 On back of grill, place upper back panel between side panels. Secure upper back panel in lower holes, using one 1/4-20x1½” screw on each side.
5 Insert temperature gauge stem into the bigger hole above knob, shown A. Make sure the gauge is pushed in as far as it will go, then push the gauge downward until it clips into the panel, as shown in B/C. Temperature gauge stem A B Back of the panel Temperature gauge C Knob Control panel 6 Attach right side fascia to right side shelf using two #10-24x3/8" screws. Only right side shelf shown for assembly, install left side shelf with fascia in the same way.
7 Attach foldable side shelf brackets to the tracks under right side shelf using one shoulder screw and 1/4" nut each side, shown A/B. Pull foldable side shelf outward and press it down, shown C. Push foldable side shelf toward right side shelf until they gather up, shown D. Only right side shelf shown for assembly, repeat above steps to Install left side shelf with foldable side shelf.
8 Insert flange on right side shelf into side shelf brackets on side of firebox, shown A. Attach right side shelf using three 1/4-20x1/2"screws and 1/4" nuts, shown B. Attach rear of shelf using one 1/4-20x1 ½"screw, shown C. Attach front of shelf using one #8x3/8"self-tapping screw and using one 1/4-20x1/2"screw with 1/4" nut, shown D/E. Only right side shelf shown for assembly, repeat above steps to install left side shelf.
9 Insert front brace under control panel and between cart panels. Make sure door hinge pin is on the top side and facing the front. Secure front brace in upper holes using one 1/4-20x1½” screw and Fiber washer on each side. Secure front brace in lower holes using one 1/4-20x1½” screw on each side. Door Hinge Pin Fiber washer 1/4-20x1 ½" screw Control panel 1/4-20x1 ½" screw Front brace 10 Insert left and right grease tray rails into slots beneath grease tray opening in upper back panel, shown A.
11 Insert hinge pin on bottom of door into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door and release hinge pin into door. PRESS ce Front bra Top of door Door Hinge pin on bottom of door 12 Hang IR cleaning tool on the slot of door back bracket.
13 Connect each of the wires from main burner electrodes into the back of Electronic Ignition Module. Total (2) connections. Connect the two wires [(a) and (b)] from switch wiring harness into the back of the Electronic Ignition Module. Total (2)connections, shown A. Unscrew the cap and nut from electronic ignition module. Attach electronic ignition module to cart right side panel with the nut, shown B. Insert AA battery into electronic ignition module, negative (—) end first. Replace the cap, shown C.
15 Place IR cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox. Assembled warming rack Warming rack IMPORTANT: IR cooking grates must be placed keeping both flat walls overlapped to prevent any flare-up. IR cooking grate 16 On back of grill, slide grease tray into opening in upper back panel.
17 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill. Secure cylinder with cylinder screw under bottom shelf. See Use & Care section of this manual to perform the burner Flame Check and for important safety instructions before using.
DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from cracked/cut/burned hose. • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If anything but burned, replace valve/hose/regulator. If burned, discontinue use of product until a plumber has investigated cause and corrections are made. Gas leaking from LP cylinder.
Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light using ignitor. (See Electronic Ignition Troubleshooting also) ELECTRONIC IGNITION: • No spark, no ignition noise. • See Section I of Electronic Ignition System. • No spark, some ignition noise. • See Section II of Electronic Ignition System. • Sparks, but not at electrode or at full strength. • See Section III of Electronic Ignition System. Burner(s) will not match light.
Troubleshooting - Electronic Ignition Problem (Ignition) Check Procedure Prevention/Solution • Check battery orientation. • Install battery (make sure that “+” and “–” connectors are oriented correctly, with “+” end up and “–” end down.) • Has battery been used previously? • Replace battery with new alkaline battery. • Button assembly not installed properly. • Check to insure threads are properly engaged. Button should travel up and down without binding.
NOTES 26
Please register your product online at: Registre su producto en línea en: Veuillez enregistrer votre produit à l'adresse: www.charbroil.com/register (If you register online, you do not need to send in this registration card.) (Si registra en línea, no es necesario enviar esta tarjeta de registro.) (Si vous enregistrez votre produit en ligne, il n'est pas nécessaire d'envoyer la carte d'enregistrement.) PLEASE FILL OUT THIS CARD AND ATTACH A COPY OF YOUR SALES RECEIPT. RETURN IT WITHIN10 DAYS OF PURCHASE.
THANK YOU FOR YOUR RECENT PURCHASE FROM CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE • Valuable product information • Inspiring grilling accessories • Reliable customer support • Delicious recipes and tips from chefs • Exciting events and promotions • And much more! REGISTER YOUR PRODUCT TO RECEIVE A SPECIAL OFFER CHARBROIL.