Manual

ManualsBrandsChar-Broil ManualsGrill463271009

PRODUCT GUIDE

MODEL 463271009

IMPORTANT:Fillouttheproductrecordinformationbelow,

Serial Number

Seeratinglabelongriflforserialnumber,

Date Purchased

Forsupportandto registeryour

grill, pleasevisitusat

www.charbroil.com

Ifyou havequestionsor need

assistanceduringassembly,

pleasecall 1-888-430-7870.

Estimated assembly time: 30 - 45 minutes

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®;

American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®;

FastStart®; Fireball®; Firenzy®; FlavorMaster_; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker@; Keepers of the Flame®; New Braunfels Smoker

Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature

Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:

_i_:

The following are trademarks of W.C. Bradley Co.: Commercial Series TM ; Designer Series TM ; Grill2Go® AdvantageTM; Longhorn TM;Double CheffM; QuickSet TM

Ready When You Are TM ; Hog and Yard Bird TM;YOUBring the PartyTM; SureFire TM;Universal Grill Parts TM

TEC TM is a trademark of Tec Infrared Grills,

Protectedunder oneor more of the following U.S Patents: 4_989,579;5,421,319; 5A58,309; 5_579_755;5,996,573; 6_It4,666; 6,t35,104; 6,209_533;6,279,566; 6,331,108;6,484_900;6,526,876;6_595_197;6,640,799; 6_640,803;6_729_873;6,739,473;6_749_424

6,863,100; 6,935,327;6_951,213;6792,935; 7,047_590;D364,535; D372_637;D373,701;D377_735;D383,035; D397_9t0;D405,643;D406,005; D406_009; D413_043;D413_229;D4t4,982; D415_388;D4t6,164; D416A41; D4t7,587; D417_588;D422,516; D423_876;

D42&303;D43g,772; D435_396;D436,004; D438,059; D43&060;D438A27; D439_110;D442,505;D443,179; D443,354; D443,464; D447,384;D447,385;D447,909; D448,610; D448,614;D448,615; D448,6t6; D448,975; D449,492;D450,544;D451,759; D454,028;

D454,03t; D455,205; D455,206;D456,202; D456_222;D456_223;D457,789; D458,520;D458,760; D45&802; D459_088;D459,148D459_t49; D459_t6t; D459,163;D459,586; D459,943; D460,312; D460_313;D460_318;D461,359;D465,123; D465_693;D466,307;

D466,439; D466,752; D473A14; D474_371;D477,498;D477,501; D477,504; D477,506; D477,746;D478A71; D478A72; D480_914;D491A10; D494_009;D494,413; D498,523; D500,359; D504,048; D530,098;D535_000;Canada: 87,743; 87,744;97_504;99_355;

102,037;104,200;2_315_567;2,336_036;France:010,231;010,422;010_590;010_849;1,089,646;Germany: 1_089_646;SouthKorea: 384_565;China:99,127,066.5;UnitedKingdom:2_099,402;1_089_646OtherPatentsPending

TM REVISION 00

Summary of content (28 pages)

PAGE 1
PRODUCT GUIDE MODEL 463271009 IMPORTANT: Fillouttheproduct record information below, Serial Number See rating label ongrifl forserial number, Date Purchased Forsupportand to registeryour grill, pleasevisit us at www.charbroil.com If you havequestionsor need assistanceduringassembly, pleasecall 1-888-430-7870. / Estimated assembly time: 30 - 45 minutes The following are trademarks registered by W.C. Bradley Co. in the U.S.
PAGE 2
For Your Safety .................................... 2-3 Use and Care ..................................... 4-9 Limited Warranty .................................... 10 Parts List .......................................... 11 Parts Diagram ...................................... 12 Assembly ....................................... 13-22 Troubleshooting .................................. 23-25 Registration Card ................................... If you smell gas: 1.
PAGE 3
CAUTIO. CALiFORNiA PROPOSiTiON 65 1.Combustionby-productsproducedwhenusing this productcontainchemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm. Wash your hands after handling this product.
PAGE 4
LP Cylinder *The LP cylinder used with your grill must meet the following requirements: • NEVERstore a spare LP cylinder under or near the appliance or in an enclosed area. ,Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. ,LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U.S.
PAGE 5
LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual. 1.LP cylinder must be properly secured onto grill. (Refer to assembly section.
PAGE 6
Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. Hold coupling nut and regulator as shownfor properconnection to LP cylindervalve. 4.Brush soapy solution onto areas circled below. 6.
PAGE 7
For Safe Use of Your Grill and to Avoid Serious Injury: ,, Do not let children operate or play near grill. ,, Keep grill area clear and free from materials that burn. ,, Do not block holes in sides or back of grill. ,, Check burner flames regularly. ,, Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. Do not use charcoal or ceramic briquets in a gas grill.
PAGE 8
Burner Flame Check •Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in Turn controls and gas source or tank OFF when not in use. CAUTIo. If ignition does NOT occur in 5 seconds, turn the burner controls OFF,wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.
PAGE 9
cAuTioN 3. 4. f SPIDER Remove carryover tubes and burners. Detach electrode from burner. NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in illustrations below. ALERT! 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you. (A) Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook through each burner tube several times.
PAGE 10
This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be fiee from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for review and examination.
PAGE 11
A 1 BOTTOM SHELF B C D E 1 2 2 1 TANK SCREW, F/BOTTOM CASTER, LOCKING CASTER, FIXED CART LEFT SIDE PANEL F G H I J K L M N O 1 1 1 1 1 1 1 1 1 4 4 SHELF P Q R S T U 3 1 1 1 1 GROMMET, F/REGULATOR HOLE CART RIGHT SIDE PANEL CART LOWER BACK PANEL FRONT BRACE HEAT SHIELD, F/TANK LEFT RAIL, F/GREASE TRAY RIGHT RAIL, F/GREASE TRAY FIREBOX MATCH HOLDER MAIN BURNER ELECTRODE W/WIRE/COLLECTOR, F/ MAIN BURNER CARRYOVER TUBE W/COTTER PIN IGNITER SWITCH MODULE HOSE VALVE REGULATOR ASSY MAIN CONTROL PANEL EL
PAGE 12
MM Q .... ii)/ l ¥Y WW WW WW p----_:{ Pp----_ _ GG _ jj O O DD S BB \ LL AA -----_ Ii..........................
PAGE 13
B ttach thetwolockingcasters attherearofthebottom shelfandthetwofixedcasters atthefront. Use theprovided casterwrench tofullytighten casters. Fixedcaster--..,___ ........... Locking caster Bottom shelf Attach side panels to bottom shelf using three 1/4-20xl/2" screws, 7ram lock washers, and 7ram flat washers per panel. IMPORTANT: Panel with large hole must Be on left side of bottom shelf.
PAGE 14
Place lower back panel between side panels at rear of bottom shelf. Make sure the slots are positioned as shown (A). Secure lower back panel to side panels using four 114-20x112"screws, 7ram lock washers, and 7ram flat washers on each side. Lower back panel 114-20x112"screw 7ram lock washer 7ram flat washer This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels.
PAGE 15
On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 114-20x11/2"screw, 7mm lock washer, and 7mm flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps. back panel 114-20x1Vz"7ran]lock 7ramflat screw washer washer Insert flange on right side shelf into side shelf brackets on side of firebox.
PAGE 16
Insert flange on left sideburner shelf into side shelf brackets on side of firebox. Attach left sideburner shelf using three 1/4-20x3/4" screws, 7ram lock washers, 7ram flat washers, 1/4" nuts, shown A. Attach rear of shelf using one 114-20x11/z '' screw, 7ram lock washer, and 7ram flat washer in lower hole, shown B. Attach front of shelf and fascia using one #8x3/8" self-tapping screw and large flat washer, shown C.
PAGE 17
Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and facing the front. Secure using two 114-20x11/2 '' screws, 7ram lock washers, and 7ram flat washers on each side.
PAGE 18
Insert sideburner burner into left shelf.The stud on bottom of burner fits into rear small hole in sideburner drip pan on shelf, shown A. Secure burner to sideburner drip pan with one Wing nut, shown B. Make sure burner tube engages sideburner valve, shown C. Sideburner burner Sidebur_er drip pan Wing nut Sideburner drip pan Under sideburner shelf, attach sideburner ignitor wire to electrode, shown A. Place sideburner grate onto sideburner shelf, aligning grate legs with holes in shelf, shown B.
PAGE 19
Inside of cart, insert rear shield tab into left slot on upper of lower back panel. Insert left and right grease tray rails into slots beneath grease tray opening in upper back panel, shown A. Attach front shield tabs under front brace and attach right and left rails under front brace with three #8x3/8" self-tapping screws, shown B. Greasetrayopening Release the cap and nut from electronic ignition module.
PAGE 20
Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. Right door f" ............ Left door j Hinge pin on bottom of door Pull out the knobs from control panel. Insert temperature gauge stem into the biger hole above knob bezel,shown A. Make the temperature gauge attached on the panel. Push the temperature gauge downward till it clips on the panel, shown B/C. Re-install the knobs.
PAGE 21
Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox. Flametamer Place cooking grates onto the firebox as shown, insert the two wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox.
PAGE 22
Onbackofgrill,slidegrease trayintoopening inupperbackpanel. CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage, _ Grease tray LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill.
PAGE 23
EMERGENCIES" if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom cracked/cut/burned hose, •Damagedhose. •Turnoff gas at LP cylinderor at sourceon naturalgassystems.If anythingbut burned,replacevalvethosefregulator. If burned, discontinueuseof productuntila plumberhas investigatedcause and correctionsare made. Gasleakingfrom LP cylinder. •Mechanicalfailuredueto rustingor mishandling. •ReplaceLP cylinder. Gasleakingfrom LP cylindervalve.
PAGE 24
Troubleshooting (continued) Burner(s)will not light usingignitor. (See ElectronicIgnition Troubleshooting also) Burner(s)will not matchlight. ELECTRONICiGNiTiON: •Nospark,no ignitionnoise. • SeeSectionI of ElectronicIgnitionSystem. •Nospark,some ignitionnoise. • SeeSectionII of ElectronicIgnitionSystem. •Sparks,but not at electrodeor at full strength. • SeeSectionIII of ElectronicIgnitionSystem. •See "GAS iSSUES:"on previouspage. •Matchwill notreach. •Uselong-stemmatch(fireplacematch).
PAGE 25
Troubleshooting - Electronic Ignition SECTIONI Nosparksappearat anyelectrodeswhen controlknobturnedto _' ; no noisecan be heardfrom spark module, SECTIONII Nosparksappearat anyelectrodeswhen controlknobturnedto _,_ ; noisecan be heardfrom spark module. SECTIONIII Sparksare present butnot at all electrodesand/ornot atfull strength •Battery not installed properly. •Checkbatteryorientation. •Installbattery(makesurethat "+" and"-" connectorsare orientedcorrectly,with "+" end up and "-" enddown.
PAGE 26
PAGE 27
Please registeryourproductonline at: (if you register online, you do not need to send in this registration card,) PLEASEFiLL OUT THiS CARDAND ATTACH A COPYOF YOUR SALES RECEIPT. RETURN iT WiTHiN t0 DAYS OF PURCHASE.FAILURETO RETURN MAYAFFECT YOUR WARRANTYCOVERAGE.FORWARRANTYSERVICE PROOFOF PURCHASEWiLL BE REQUIRED. THiS WARRANTYiS NON-TRANSFERABLE. LLENE ESTATARJETAY DEVUELVALADENTRODE LOS 10 DIAS DE LACQMPRA. SI NO LADEVUELVE,PUEDEVERSEAFECTADA SU COBERTURA DE GARANTIA.
PAGE 28
• • • • • • Register your Char-Broil ®product Get information about our products Our replacement parts Reliable customer support Delicious recipes Char-Broil ®on-line store • Sizzle On The Grill TME-newsletter • And much more! Please visit us at www.charbroil.com Buy Online link to find maintenance grilling and click on the tools and accessories, items, covers, grill parts, Char-Broil cookers, and of course, the famous rubs, and marinades.