PRODUCT GUIDE MODEL 463273513 Char-Broil Performance T-47D IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-888-430-7870.
TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Assembly . . . . . . .
WARNING CALIFORNIA PROPOSITION 65 1. Combustible by-products produced when using this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.
USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.
LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual. 1.LP cylinder must be properly secured onto grill. (Refer to assembly section.
Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. Str aig ht Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.
WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. • Do not use charcoal or ceramic briquets in a gas grill.
WARNING Turn controls and gas source or tank OFF when not in use. CAUTION If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury. Burner Flame Check •Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH.
General Grill Cleaning • Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/oven cleaner to painted surfaces. • Plastic parts: Wash with warm soapy water and wipe dry.
Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. 2. Remove cooking grates and flame tamers. 3. Remove carryover tubes and burners. 4. Detach electrode from burner. NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in illustrations below. 5. Carefully lift each burner up and away from valve openings.
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
PARTS LIST Key A B C D E F G H I J K L M N O Qty 1 1 2 2 1 1 1 1 1 1 1 1 1 1 4 P 2 Q 2 R S T U V W 3 1 1 1 1 1 Description BOTTOM SHELF TANK SCREW, F/ BOTTOM SHELF CASTER, LOCKING CASTER, FIXED CART LEFT SIDE PANEL GROMMET, F/ REGULATOR HOLE CART RIGHT SIDE PANEL CART LOWER BACK PANEL FRONT BRACE HEAT SHIELD, F/ TANK LEFT RAIL, F/ GREASE TRAY RIGHT RAIL, F/ GREASE TRAY FIREBOX MATCH HOLDER MAIN BURNER ELECTRODE, F/ MAIN BURNER, 900MM WIRE ELECTRODE, F/ MAIN BURNER, 600MM WIRE CARRYOVER TUBE W/ COTTE
PARTS DIAGRAM PP LL FF NN WW MM OO UU XX UU GG R R R VV O O EE II TT TT TT L O K O P P HH TT Q Q M J JJ N T KK CC Z DD BBB AAA AA Y U Y X I RR QQ SS S Z RR BB F YY W V ZZ H G E A B C D C D 13
ASSEMBLY 1 Place bottom shelf upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Caster Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-lock casters are secured at the front. After all 4 casters are secured remove the Caster Pin and save for future maintenance.
3 Place lower back panel between side panels at rear of bottom shelf. Make sure the slots are positioned as shown (A). Secure lower back panel to side panels using two 1/4-20x1/2” screws on each side. 1/4-20x1/2" screw Lower back panel A The vertical flange should be on left side when the lower back panel is properly installed Vertical flange 4 This step requires two people to lift and position grill head onto cart.
5 On back of grill, place upper back panel between side panels. Secure upper back panel in lower holes, using one 1/4-20x1½” screw on each side. Do not fully tighten screws until side shelf installation is complete in later steps. 1/4-20x1 ½" screw 6 Upper back panel Insert temperature gauge stem into the bigger hole above knob, shown A. Make sure the gauge is pushed in as far as it will go, then push the gauge downward until it clips into the panel, as shown in B/C.
7 Insert flange on right side shelf into side shelf brackets on side of firebox, shown A. Attach front of shelf and fascia using three 1/4-20x1/2" screws with 1/4" nuts and using one #8x3/8” self-tapping screw with large flat washer, shown B/C/E. Attach rear of shelf using one 1/4-20x1/2” screw and 1/4” nut in upper hole; using one 1/4-20x1½” screw in lower hole, shown C/D. Remove the four screws and washers factory attached to the Auto Clean valve bracket.
8 Insert flange on left sideburner shelf into side shelf brackets on side of firebox, shown A. Attach left sideburner shelf using three 1/4-20x1/2” screws and 1/4” nuts, shown B. Attach rear of shelf using one 1/4-20x1 ½" screw, shown C. Attach front of shelf using one #8x3/8” self-tapping screw and large flat washer, shown D. Under main control panel, attach front of shelf and fascia using one 1/4-20x1/2” screw and 1/4" nut, shown E/F. Now you may fully tighten lower screws on upper back panel.
9 First, remove the two screws and washers factory attached to the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Secure using screws and washers that were removed from bracket. Next, place sideburner bezel over valve stem on front side of fascia. Align small holes on bezel with upper and lower holes on fascia.
11 8a Under sideburner shelf, attach sideburner ignitor wire to electrode, shown A. Place sideburner grate onto sideburner shelf, aligning grate legs with holes in shelf, shown B. B A Sideburner grate Electrode Sideburner Ignitor Wire 12 Insert front brace under control panel and between cart panels. Make sure door hinge pin is on the top side and facing the front. Secure front brace in upper holes using one 1/4-20x1½” screw and Fiber washer on each side.
13 Inside of cart, insert heat shield rear tabs(without holes) into slots between upper and lower back panels. Then insert left and right grease tray rails into slots beneath grease tray opening in upper back panel. Then insert end of tank wire into right arcuate slot on lower back panel, shown A. Attach left and right rails to the bottom of front brace with two #8X3/8” self-tapping screws.
14 Inside of cart, insert tank exclusion wire shelf ends into lower back panel, shown A. Attach front left side of wire shelf to the left side panel with one #8-32x3/8” screw. Attach leg to bottom shelf with one #8-32x3/8”screw, shown B.
15 Inside of cart, connect each of the wires from main burner electrodes and sideburner electrode into the back of electronic ignition module. Total (5) connections. Connect the two wires {(a) and (b)} from switch wiring harness into the back of the electronic ignition module. Total (2) connections, shown A. Release the cap and nut from electronic ignition module. Attach electronic ignition module to the cart right side panel with the nut, shown B.
17 Attach door handle to left door using two #10-24x3/8" screws. Repeat above for right door. Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door.
19 Place IR cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox. IR cooking grate 20 Hang IR cleaning tool on the slot of right door back panel.
21 On back of grill, slide grease tray into opening in upper back panel. CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage Grease tray 22 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill.
DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from cracked/cut/burned hose. • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If anything but burned, replace valve/hose/regulator. If burned, discontinue use of product until a plumber has investigated cause and corrections are made. Gas leaking from LP cylinder.
Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light using ignitor. (See Electronic Ignition Troubleshooting also) ELECTRONIC IGNITION: • No spark, no ignition noise. • See Section I of Electronic Ignition System. • No spark, some ignition noise. • See Section II of Electronic Ignition System. • Sparks, but not at electrode or at full strength. • See Section III of Electronic Ignition System. Burner(s) will not match light.
Troubleshooting - Electronic Ignition Problem (Ignition) Check Procedure Prevention/Solution • Check battery orientation. • Install battery (make sure that “+” and “–” connectors are oriented correctly, with “+” end up and “–” end down.) • Has battery been used previously? • Replace battery with new alkaline battery. • Button assembly not installed properly. • Check to insure threads are properly engaged. Button should travel up and down without binding.
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