PRODUCT GUIDE MODEL 463322613 Performance T35G4 IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-888-430-7870.
TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Grilling Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13 Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Parts Diagram. . . .
WARNING CALIFORNIA PROPOSITION 65 1. Combustible by-products produced when using this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.
GRILLING GUIDE – Getting Started First Time Use Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from all grill surfaces before first use. We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use. This aids in removing the oils used during manufacturing.
GRILLING GUIDE – Grilling 101 Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling. Before you start grilling, organize your food according to cooking technique and required cooking time, and optimize the use of your grilling area.
GRILLING GUIDE – Tips & Tricks Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions. In cold weather, you will need more heat to reach an ideal cooking temperature, and grilling may take longer. The meat's internal temperature and thickness can also affect cooking times. Cold and thicker meats will take longer to cook.
GRILLING GUIDE – Cleaning Your Grill Why Clean? We've all heard the saying 'An ounce of prevention is worth a pound of cure'. This is great advice when it comes to keeping your grill clean. Routine Care Periodic cleaning of this grill is necessary, as grill fires can occur when grease and food debris collect in the bottom of the grill. After each use, remove any remaining food particles from the cooking grate and inside of the grill using a grill brush.
USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.
LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual. 1.LP cylinder must be properly secured onto grill. (Refer to assembly section.
Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. Str aig ht Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.
WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. • Do not use charcoal or ceramic briquets in a gas grill.
Burner Flame Check WARNING Turn controls and gas source or tank OFF when not in use. • Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section.
CAUTION SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER If your barbeque is getting hard to light or the flame is weak, check and clean the venturis and burners. 3. Remove carryover tubes and burners. 4. Detach electrode from burner. NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in illustrations below. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you.
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
PARTS LIST Key Qty Description A 1 TOP LID B 1 LOGO PLATE C 1 HANDLE, TOP LID D 1 HARDWARE F/ TOP LID ASSEMBLY E 2 RUBBER BUMPER, RECTANGLE, F/ TOP LID F 2 RUBBER BUMPER, ROUND G 1 FIREBOX H 1 HOSE VALVE REGULATOR I 3 MAIN BURNER J 1 ELECTRODE SET, F/ MAIN BURNER, 600MM WIRE K 2 ELECTRODE SET, F/ MAIN BURNER, 450MM WIRE L 2 CARRYOVER TUBE M 1 MAIN CONTROL PANEL N 1 IGNITER SWITCH MODULE O 4 CONTROL KNOB P 4 BEZEL F/ CONTROL KNOB Q 1 MATCH HOLDER R 3 THE
PARTS DIAGRAM A S D U U U FF T T T QQ F L L JJ II C I I I PP R R R K K B E J GG G EE CC H DD HH M AA N O P MM P AA O P P O O V KK OO NN Q UU LL TT LL SS RR W X Y BB Z 16
ASSEMBLY 1 • Place bottom shelf between side panels with cut out hole for LP cylinder on left. Attach to left and right side panels with 1/4-20x2-3/8" machine screws and 1/4-20 flange nuts at front, and 1/4-20x2-3/8" machine screws and 1/4-20 flange nuts at rear. Right Side Panel Left Side Panel Front 1/4-20x2-3/8" Machine Screw Qty. 4 Rear Bottom Shelf 2 1/4-20 Flange Nut Qty. 4 • Attach back brace to cart with 1/4-20x1/2" screws. Back Brace 1/4-20x1/2" Screw Qty.
3 • Place lower front panel between side panels as shown. Attach to left and right side panels with #8x3/8" sheet metal screws. Then attach to bottom shelf with #8x3/8" sheet metal screws. • Attach upper front panel to left and right side panels with #8x3/8" sheet metal screws. Then attach to lower front panel with #8x3/8" sheet metal screw. #8x3/8" Sheet Metal Screw Qty.
4 • Turn assembly upside down. • Insert axle rod through wheel, axle spacer, legs and other axle spacer and wheel. Attach with axle washer and hitch pin. • Push leg extenders into right legs. Leg Extender Axle Rod 1" Hitch Pin Qty. 1 Axle Spacer Qty. 2 Wheel Axle Washer Qty. 1 "Cone" side of wheel against leg Axle Spacer Axle Washer Hitch Pin 5 • Stand cart upright. • Hook tank exclusion wire onto the hole on front panels. Attach tank exclusion wire to bottom shelf with #8x3/8" sheet metal screw.
6 • This step requires two people to lift and position grill head onto cart. • Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Attach with 1/4-20x1/2” screws. Grill Head 1/4-20x1/2" Screw Qty.
7 • Install side shelf assembly onto the pre-installed screws located on the right side of firebox (A). • Tighten the pre-installed screws securely. Attach with 1/4-20x1/2” screws as shown (B). Right Side Shelf A B C 1/4-20x1/2” screw Tighten the screws 1/4-20x1/2" Screw Qty. 2 8 • Attach fascia to firebox with #8x3/8" sheet metal screws. Fascia, Right Side Shelf #8x3/8" Sheet Metal Screw Qty.
• Install side burner side shelf assembly onto the pre-installed screws located on the left side of firebox (A). • Tighten the pre-installed screws securely. Attach with 1/4-20x1/2" screws as shown (B). 9 A 1/4-20x1/2" Screw Qty. 2 Side burner Shelf B 1/4-20x1/2” screw Tighten the screws 10 • Attach fascia to firebox with #8x3/8" sheet metal screws. Fascia, Sideburner Shelf #8x3/8" sheet metal screw Qty.
11 • Attach side burner bezel and valve with #8-32x3/8" stainless steel screws (A). • Place side burner into shelf. Make sure valve is inside side burner tube. Attach side burner with #8 wing nut (B). Hook venturi clip to side burner tube and around manifold. Attach side burner ignitor wire to electrode (C). • Press side burner control knob onto valve stem (D). • Place grate onto side burner shelf (E).
12 • Connect each of the wires from the main burner electrodes and sideburner electrode into the back of the Electrode Ignition Module. Total (4) connections, shown A. • Connect the two wires (A and B) from the switch wiring harness into the back of the Electrode Ignition Module. • Total (2) connections, shown A. NOTE: Switch terminals are larger than electrode terminals and should only be installed in location shown as A, B. Do not untie the wires while attaching.
13 • Insert temperature gauge stem into the bigger hole as shown A. Make sure the gauge is pushed in as far as it will go, then push the gauge downward until it clips into the panel, shown B/C. A Temperature gauge stem B Back of control panel C 14 • Place heat tents over burners by inserting tabs into slots in front of firebox. Note: Notch on the end of heat tents should fit over protrusions on the rear wall of firebox.
15 • Place cooking grates onto grate rests. • Insert ends of Warming Rack pivot wire into holes in sides of gril lid. Insert ends of Warming Rack leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top, Warming Rack is installed upside-down. Warming Rack Leg Wire Pivot Wire Cooking Grate 16 • Hang grease cup clip from bottom of firebox and place grease cup into grease cup clip .
17 • LP tank is sold separately. Use only with an OPD (over-fill protection device) equipped LP tank. Fill and leak-check before attaching to grill and regulator. See Use and Care section to correctly Leak Test and perform the Burner Flame Check. • Place Lp tank into hole in bottom shelf with tank collar opening facing to front of grill as shown. Finger tighten tank retainer screw to hold LP tank securely in place. Insert regulator through the large hole on left side panel.
DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from cracked/cut/burned hose. • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If anything but burned, replace valve/hose/regulator. If burned, discontinue use of product until a plumber has investigated cause and corrections are made. Gas leaking from LP cylinder.
Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light using ignitor. (See Electronic Ignition Troubleshooting also) ELECTRONIC IGNITION: • No spark, no ignition noise. • See Section I of Electronic Ignition System. • No spark, some ignition noise. • See Section II of Electronic Ignition System. • Sparks, but not at electrode or at full strength. • See Section III of Electronic Ignition System. Burner(s) will not match light.
Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution • Check battery orientation. • Install battery (make sure that “+” and “–” connectors are oriented correctly, with “+” end up and “–” end down.) • Has battery been used previously? • Replace battery with new alkaline battery. • Button assembly not installed properly. • Check to insure threads are properly engaged. Button should travel up and down without binding.
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