MODEL 463422107 • PRODUCT GUIDE THIS GRILL IS FOR OUTDOOR USE ONLY. CAUTION: Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. INSTALLER/ASSEMBLER: Leave this manual with consumer. CONSUMER: WARNING: Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage.
WARNING DANGER If you smell gas: 1. 2. 3. 4. Shut off gas to the appliance. Extinguish any open flame. Open lid. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. WARNING 1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. 2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
TABLE OF CONTENTS For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Grill Service Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Use and Care. . . . . . . . . . . . . . . . .
USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. • If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department. • This could cause an intense fire with risk of property damage, serious injury or death.
LP Cylinder Exchange Connecting Regulator to the LP Cylinder • Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual. 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.
Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP cylinder. Str aig ht 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 4.
WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. • Do not use charcoal or ceramic briquets in a gas grill.
WARNING Turn controls and gas source or tank OFF when not in use. CAUTION If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury. Match-Lighting Do not lean over grill while lighting. 1. Open lid. Turn on gas at LP cylinder. 2.
Cleaning the Burner Assembly CAUTION SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s. VALVE CONTROL PANEL SPIDER WEBS INSIDE VENTURI BURNER In some areas of the country, spiders or small insects have been known to create “flashback” problems.
Indirect Cooking Food Safety Poultry and large cuts of meat cook slowly to perfection on the grill by indirect heat. The heat from selected burners circulates gently throughout the grill, cooking meat or poultry without the touch of a direct flame. This method greatly reduces flare-ups when cooking extra fatty cuts because there is no direct flame to ignite the fats and juices that drip during cooking. Food safety is a very important part of enjoying the outdoor cooking experience.
CARE AND CLEANING OF YOUR STAINLESS STEEL GRILL Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel. The perception that many people have is that stainless steel will not rust. That is not the case in certain conditions. Rust marks are regular steel particles that have become attached to the surface of stainless steel. They may also occur if you are using a steel wool or wire wool scouring pad instead of a nylon scouring pad to clean your grill.
PARTS DIAGRAM – Model No.
ASSEMBLY – Model No. 463422107 1 Attach the two locking casters at the rear of the bottom shelf and the two non-locking casters at the front. Use the provided caster wrench to fully tighten casters. on-locking caster N Locking caster Front Bottom shelf Rear 2 Attach side panels to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers per panel. PO IM RT AN :Panel with large hole must T Be on left side of bottom shelf.
3 Attach front brace to side panels using two #10-24x1/2" screws, 5mm lock washers and 5mm flat washers on each side. Magnet #10-24x1/2" screws 5mm flat washers 5mm lock washers Rear 4 Insert wire ends on tank exclusion shelf into bottom shelf (A). Attach with two #8-32x3/8" screws diagonally. Tighten two #8-32x3/8"screws at the back of tank exclusion wire first (B). Line up the front of tank exclusion wire to holes of top brace and secure with two #8-32x3/8"screws and #8-32 flange nuts.
7 Mount fascia onto side shelf using three #10-24x1/2” screws, 5mm lock washers and 5mm flat washer (A). Hang side shelf on the tabs mounted on the firebox. Secure shelf brackets to cart side panel using two 1/4-20x1/2”screws,fiber washers and 1/4-20 flange nuts on each bracket (B). Secure fascia to firebox using two 1/4-20x1/2” screws, 7mm lock washers and 7mm flat washers (C). CAUTION SHARP EDGES! Wear gloves if necessary.
9 First, remove the two screws from the sideburner valve bracket. Align sideburner valve bracket behind sideburner shelf fascia with bezel on same level. Secure them altogether with two #8-32x3/8” screws. Press sideburner control knob onto valve stem. Control knob bezel Control knob Sideburner valve bracket 10 Insert sideburner burner into sideburner drip pan (A), making sure burner tube engages with sideburner valve. See illustration (B) for proper burner-to-valve engagement.
11 Attach and fully secure hinges to lid with four #8-32x3/8” screws, #8-32 flange nut first. Place sideburner lid onto left side shelf and align hinges to holes on side shelf top. Attach sideburner lid assembly to side shelf using four #8-32x3/8” screws, #8-32 flange nuts. Sideburner lid 80005656 #8-32x3 /8” scre w #8-32x3/8” screw #8-32 fla nge nut 12 Place sideburner cooking grate in drip pan. Next, place griddle onto shelf.
13 Place four flame tamers over burners by inserting tabs into slots in front of firebox. Opposite ends of flame tamers rest on pins in back of firebox. Front of firebox x f firebo Back o Fla me t Flame tamer am e r 14 Place cooking grates into grill bottom.
15 To assemble SwingAway , first insert pivot wire into holes in side of grill lid. Second, insert leg wires into holes in sides of grill bottom. Grate wires running front to back should be facing upward side to side wires downward. Pivot wire w Leg ire Swing Away (A) 16 Hang grease cup wire from bottom of firebox and place grease cup into grease cup wire. CAUTION • Failure to install cup will cause hot grease drip from bottom of grill with risk of fire or property damage.
17 Unscrew ignitor cap and place AA battery into ignitor slot with positive end (+)facing outward. Screw ignitor cap onto ignitor . – + AA Battery 18 LP tank is sold separately. Fill and leak check the tank (see Use &Care section) before attaching to grill and regulator . Once tank has been filled and leak checked, place tank into tank hole in bottom shelf. Make sure tank valve is facing front of grill. Put regulator assembly through circular opening of cart side panel.
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from cracked/cut/burned hose. • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If anything but burned, replace valve/hose/regulator. If burned, discontinue use of product until a plumber has investigated cause and corrections are made. Gas leaking from LP cylinder.
Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light using ignitor. (See Electronic Ignition Troubleshooting also) ELECTRONIC IGNITION: • No spark, no ignition noise. • See Section I of Electronic Ignition System. • No spark, some ignition noise. • See Section II of Electronic Ignition System. • Sparks, but not at electrode or at full strength. • See Section III of Electronic Ignition System. Burner(s) will not match light.
Troubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when ignition button is pushed;no noise can be heard from spark module. SECTION II No sparks appear at any electrodes when ignition switch is pushed;noise can be heard from spark module. SECTION III Sparks are present but not at all electrodes and/or not at full strength Possible Cause Check Procedure Prevention/Solution • Battery not installed properly. • Check battery orientation.
LIMITED WARRANTY Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid, by the consumer, for review and examination.
Please register your product online at: www.grillregistration.com (If you register online, you do not need to send in this registration card.) PLEASE FILL OUT THIS CARD AND RETURN IT WITHIN 10 DAYS OF PURCHASE. FAILURE TO RETURN MAY AFFECT YOUR WARRANTY COVERAGE. FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED. PLEASE KEEP YOUR SALES RECEIPT. THIS WARRANTY IS NON-TRANSFERABLE. LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA.
STOP Should you encounter a problem with our product CALL US FIRST Do not return this product to the store. WE CAN HELP GRILL SERVICE CENTER 1-800-241-7548 HOURS 8AM-6PM EST Mon-Fri Please ensure your warranty registration is complete. Grilling Safety Checklist Read and understand owners manual. Never overfill LP cylinder. Overfilled cylinders may cause freeze-up of regulator. Check tubes for spider webs. Ensure valves are correctly installed in burner tubes.
