PRODUCT GUIDE MODEL 463722311 IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-800-241-7548. Estimated assembly time: 30 minutes The following are trademarks registered by W.C. Bradley Co. in the U.S.
TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Grilling Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13 Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Parts Diagram. . . .
WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm. Wash your hands after handling this product.
GRILLING GUIDE – Getting Started First Time Use Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from all grill surfaces before first use. We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use. This aids in removing the oils used during manufacturing.
GRILLING GUIDE – Grilling 101 Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling. Before you start grilling, organize your food according to cooking technique and required cooking time, and optimize the use of your grilling area.
GRILLING GUIDE – Tips & Tricks Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions. In cold weather, you will need more heat to reach an ideal cooking temperature, and grilling may take longer. The meat's internal temperature and thickness can also affect cooking times. Cold and thicker meats will take longer to cook.
GRILLING GUIDE – Cleaning Your Grill Why Clean? We've all heard the saying, 'an ounce of prevention is worth a pound of cure.’ This is great advice when it comes to keeping your grill clean. Routine Care Periodic cleaning of this grill is necessary, as grill fires can occur when grease and food debris collect in the bottom of the grill. After each use, remove any remaining food particles from the cooking grate and inside of the grill using a grill brush.
USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.
LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual.
Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. Str aig ht Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.
WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. • Do not use charcoal or ceramic briquets in a gas grill.
WARNING Turn controls and gas source or tank OFF when not in use. CAUTION If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury. Match-Lighting s Do not lean over grill while lighting. 1. Turn OFF gas burner control valves. 2. Turn ON gas at LP cylinder. 3. Open lid during lighting. 4.
3. Remove carryover tubes and burners. 4. Detach electrode from burner. CAUTION SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s. VALVE CONTROL PANEL SPIDER WEBS INSIDE VENTURI BURNER In some areas of the country, spiders or small insects have been known to create “flashback” problems.
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
PARTS LIST Key Qty Description A 1 TOP LID B 2 UPPER HINGE C 1 LOGO PLATE D 1 HANDLE E 1 FIREBOX F 2 LOWER HINGE G 3 BURNER H 3 HEAT TENT I 2 FLAME CARRYOVER TUBE J 1 ELECTRODE K 1 GREASE CUP CLIP L 1 GREASE CUP M 2 COOKING GRATE N 1 SWINGAWAY GRID O 1 LEFT CART FRAME P 1 RIGHT CART FRAME Q 1 UPPER LEFT CART FRAME R 1 UPPER RIGHT CART FRAME S 2 UPPER CART BRACE T 1 CONTROL PANEL U 1 MATCH HOLDER V 1 IGNITOR W 1 VALVE HOSE REGULATOR ASSEMBLY X 1 FRONT PANEL Y 1 UPPER BACK BRACE Z 1 LOWER BACK BRACE AA 1 HEAT
PARTS DIAGRAM A QQ RR B C N D M M F H G G G J H OO H I E NN K U L R II S Q PP AA JJ CC BB KK P MM W LL T GG V O CC GG BB Y HH FF Z X EE 16 DD
ASSEMBLY 1 Lay the cart frames down. Place front panel between cart frames. Hook the holes to the preassembled #10-24x1/2’’ machine screws. Tighten the screws. 2 Lower Back Brace, Upper Back Brace and Rear Tank Exclusion Wire Attach back braces to back of cart by inserting the ribs on back braces into the slots on rear legs, and hooking the upper holes of back braces to the preassembled #10-24x1/2’’ machine screws. Tighten the screws. Hook rear tank exclusion wire onto rear of cart.
3 Wheel assembly and Leg extender Remove the wheel spacer and hitch pin from axle bolt. Insert axle bolt through wheels, secure with the wheel spacer and hitch pin removed previously (A). Push wheel assembly down until the axle bolt is locked securely by the clips on bottom of left legs (B). Install leg extenders by lining up the locator tab correctly into the opening in the leg (B).
5 Firebox Assembly Press down the pins on upper side braces. Slide firebox assembly along upper side brace from front to rear of cart assembly, until the pins snap into the holes on firebox support braces. Make sure the brackets on firebox support brace are fitted into the opening of the brackets on upper side brace. 6 Right Side Shelf Hook right side shelf assembly to the preassembled #10-24x1/2’’ machine screws on cart. Attach fascia to control panel with #10-24x3/8’’ wing screw. Tighten all screws.
7 Sideburner Feed the screws preassembled on sideburner valve brackets into keyhole slots on the fascia, turn it to lock in place, then tighten the screws (A). Place sideburner into sideburner drip pan. Make sure sideburner valve is inside sideburner tube. Secure sideburner with 5x9 fiber washer and #8-32 wing nut (B). Attach sideburner ignitor wire to sideburner electrode (C). Push control knob onto valve stem. Place sideburner grate onto sideburner shelf (D). A #8-32 Wing Nut Qty.
8 Lid assembly Place lid assembly onto firebox, align hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. Hitch Pin Qty. 2 Hinge Pin Qty. 2 9 Heat Tent and Cooking Grate Place heat tents onto the V-shape brackets. Place cooking grate onto firebox.
10 Swing Away Insert ends of swing away pivot wire into holes in sides of grill lid. Insert ends of swing away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top. Swing away is installed upside-down. Pivot Wire Leg Wire 11 Grease Cup and Grease Cup Clip Hang grease cup clip from bottom of firebox, and place grease cup into grease cup clip.
12 Hang tank collar on tank retainer. Make sure the bottom of tank is set into the bracket on tank support brace. LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into notches in tank support bracket. Make sure cylinder valve is facing front of grill.
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from cracked/cut/burned hose. •Damaged hose. •Turn off gas at LP cylinder or at source on natural gas systems. If anything but burned, replace valve/hose/regulator. If burned, discontinue use of product until a plumber has investigated cause and corrections are made. Gas leaking from LP cylinder.
Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light using ignitor. PIEZO PUSH-BUTTON AND ROTARY: •Push-button sticks at bottom. •Replace ignitor. •Rotary knob rotates without clicking. •Replace knob. •Sparking between ignitor and electrode. •Inspect wire insulation and proper connection. Replace wires if insulation is broken. Burner(s) will not match light. •See “GAS ISSUES:” on previous page. •Match will not reach.
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Warranty Registration Department P.O.
