4 _J O 8_ O # To installer manual with To consumer: or person grill assembling for future grill: Leave this reference. Keep this manual for future reference.
FOR YOUR SAFETY t. Do not store or use gasoline or other flarnmablevapors and liquids in the vicinity of this or any other appliance. 2. An LP Tank not connected for use shali not be stored in the vicinity of this or any other appJiance. FOR YOUR SAFETY If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, immediately your fire department.
Installation Safety Precautions , This grill is designed for use with LP (propane) gas using the regulator/valve assembly supplied ° Grill installation must conform with local codes, or in their absence with National Fuel Gas Code, NFPA 54 / ANSI Z223,1 or CANICGA-B149.2 Propane Installation Code.
Table of Contents ForYourSafety............................................................................................................... 2 CallGfi!lServiceCenterForHelpAnd Parts.............................................................. 2 Warrantylnforrnation .................................................................................................. 2 Installation SafetyPrecautions................................................................................... 3 SafetySymbols...........
Wa rra nty's Char-Broilwarrants 1othe original consumer-purchaserthat [his product shelf be flee from defecls ill workmanship and materials under normal and reasonable use and correct assembIy (if assembled byconsumer-purchaser), asfollows.
Connecting The Regulator To The LP Tank 1 LP tank must be properly secured onto grill 2 Turn all control knobs including sidebumer (if featured) to the OFF position 3 Turn LP tank OFF by turning handwheel clockwise to a ful! stop, OI_ Clockwise , Safety Relief Valve " OPD Hand Wheel 4-,_----- - Type I outlet with thread on outside f / / I ../ Strap and Cap i-" Remove the protective cap from the LP tank valve.
Hold coupling nut and regulator as shown for proper connection to LP tank valve ?. E i" Regulator J.
• Do not use grill until leak checked. • If leak is detected at any time, STOP and correct before using grill fu rth er. , Leak If you cannot stop a gas leak, immediately close LP tank valve and call LP gas supplier or your fire department! Test For your safety o Leak test must be repeated each time LP tank is connected or reconnected . Do not smoke during leak test .
i. / Sideburner Valve (if featured) :i / HeatW_ve Hose (if featured) Sidebumer Hose 7 / / J i "¸¸.
For Safe • • , , o , , , Use Of Your Grill: Do not let children operate or play near grill Keep grill area clear and free from materials that burn. Do not block holes in bottom or back of grill Cheek burner flames regularly. Use grill only in well-ventilated space NEVER use in enclosed space such as carport, garage, porch, covered patio, or under a surface that can catch fire. Use grill at least 3 ft. from any wall or surface.
Safety Tips Before opening LP tank valve, check the coupling nut for tightness When grill is not in use, turn off all control knobs and LP tank valve. Never move grill while in operation or still hot. Use long-handled barbecue utensils to avoid bums and spralters Maximum load for sidebumer,side shelf and front shelf is 10 lb. A soup can must be attached to grease clip and emptied after each use.
Match Lighting A Do not lean over gr[ti while lighting, 1 Open lid, Turn on gas at LP tank 2 Piace fit match into match lighting hole from outside grill bottom (as shown) 3 Push in and turn Single or RIGHT knob to , I IGNITE.. Be sure burner lights and stays lit.
Ignitor Lighting For HeatWave Rotisserie Burner 1 Turn all knobs to OFF 2 3 Open lid during lighting, Turn gas on at LP tank. Push in and turn Burner Selector Knob to ON ROTISSERIE BURNER 4 Press Ignitor Switch, hotd up to 4 seconds Or turn Ignitor Knob rapidly (up to 5 times) Be sure burner lights and stays lit. If IGNITOR does not work, follow match lighting instructions 5 Match Lighting 1. Open lid Turn on gas at LP tank 2. Place lit match near porthole of burner. 3..
Ignitor Check , Turn gas off at LP tank. Press ignitor button or turn ignitor knob rapidly "Click" should be heard and spark seen each time between collector box or burner and electrode See Troubleshooting if no click or spark. Valve Check o important', Make sure gas is OFF at LP tank before checking valves.
° NEVER store a spare LP tank under or near grill or in enclosed areas° ° An oveffifled spare LP tank is hazardous due to possible gas released from the safety relief valve. The safety relief valve on a LP tank could activate releasing gas and causing a fire. , If you see, smell or hear escaping gas, immediately get away from the LP tank/grill and call your fire department. , All spare LP tanks must have safety caps installed on the LP tank outlet.
LP Tank , The LP tank used with your grill must meet the following requirements. o Purchase LP tanks only with these required measurements: 12" (30.
StainlessSteel:Washwithmilddetergentor nonabrasive cleanerandwarm soapywater,wipedrywitha softnonabrasive cloth ExteriorStainlessSteelParts:Usenonabrasive stainlessor glasscleanersor a spraylubricantWipedrywitha softnonabrasive cloth Note:Spraylubricantis excellentfor removingfingerprints BriquetandFire grates:will eventuallydecompose andweakenwithuse Removegratefromgrillandtapto loosenanyscalingBlushgratevigorously witha wirebrushto removeanyadditionalscaling,rustor residue CAUT ©H ....................
Cleaning The Front Control Burner Assembly Follow these instructionsto clean and/orreplace parts of bumer assemblyor if you have trouble ignilJng grill t, "rum gas off at control knobs and LP tank. 2, Removecooking grate and drip vaporiserbar. 3, Discard briquets before removingburner and briquetgrate. 4. Removecan from grease clip. 5. Beneathconsole disconnectshort ignitor wire from ignitor(A). 6, Removescrew holding collectorbox (B). Note whichhole on collector box used for attachingto bumer.
Single Valve Burner attact -, to Valve /r, x Grate ......
Cleaning The Side Control Burner Assembly Followthese instructionsto clean and!or replace partsof burner assemblyor if you have Iroubleigniting gdll I Turn gas off at control knobs and LP tank. 2 Removecooking grate(s) and otd briquets. 3 RemoveDripVapoRtSER Bar from tube burner by carefullybendingfour tabs down and awayfrom tube burner (A) 4 Undergrill remove soup can from grease clip.
Drip VapoRISER \ Bar Tab P Burner Support Bracket Burner ' / 't " ' / \ _J Hitch Pin / / Hinge Pin \ \ Match- _Wire Ignitor..i_l_..... Mesh -_. Shield..... . :.... ube Burner aurner_ Screw - _ _ / \ // Electrode ___..:Z_.. \ _J Control \ \ 0% '_'_ / \ \ ,anel \ \ \ fighting hole ,, / \ Non-Electronic Ignition Grills: End of Ignitor Wire with round connection goes to Ignitor under Side Control Panel 2I
Cleaning The HeatWave Rotisserie Burner Follow these instnJctionsto clean andtor replace parts or if you have trouble igniting the HeatWave burner 1 Turn gas off at control knobs and LP tank, 2 Disconnectignitor wire from electrode(A) 3. Removescrew from shield (B), removeshield and clean any accumulationof grease with soap and water 4.
Gas Tube Housing "?. " / 'L .. _l_:t" Burner Portholes _ Gas Tube \ i i , / i ] : i.> Burner Tube / =u=er To_e i i .................. i ! .......................................................................... i:....
Seasoning And Using Cast Iron Cooking Grates Before using cast iron grates wash with dish washing liquid to remove a waxed coating used for protection in shipping. Rinse with hot water and dry complete!y Never allow to drain dry, or wash in a dishwasher.
HeatWave Rotisserie Burner Use The HeatWave rotisserie burner is an 11,000 BTU radiant heat burner that transforms your grill into a multilevel cooking center It is attached to the back of the bottom casting, above the main grid To install, just follow the instructions in this manual.
Cooking Chart Cooking times and temperatures rnay vary according to specific recipes, cooking conditions or barbecue equipment used, Take these factors into consideration to insure best results If you use tile indirect cooking method (indirect cooking is lighting only one burner and placing food on opposite side of cooking grate), allow more grilling time Temperatures: High = 650 F_I Medium = 450 F° 1 Low = 300 F° Food Setting Cooking Time Beef Hamburger 1f2" _hick Medium Med: 7-i 0 min!Welt done.
Food Setting Cooking Time Bakingpolato, whole Low 55-60 rain Onions,whole Low 45 rain Tomaloes,half Medium 3040 rain Corn, whole Low 35-45 rain _Vfigetables Wrap vegetablesin foil Medium Mushrooms i t5-20 min - Food Safety • Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps: Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry.
Troubleshooting - General Problem Possible Cause PreventiontCure Burner will not light using ignitor. Wire(s) and/or electrode covered with cooking residue Cleanwire(s) and/or electrode with rubbing alcohol and dean swab.
Problem Possible Flames blow out Highor gusting winds Turn front of gril! to face wind or increaseflameheight Low on LP gas RefillLP tank Excessflow valve tripped Refer to "Suddendrop in gas flow" above Greasebuildup Cleangrill Excessivefafin meat Trimfat from meatbeforegrilling Excessivecooking tempera[ure Adjust (lower)temperature according}y Persistent grease fire (can damage the appearance of Grease trapped byfood buildup around burner system steel panels and aluminum castings on the gr
Troubleshooting - Electronic Ignition System Solution Problem Possible Cause Check Procedure No sparks Batterynotinsta!led appear at any electrodes when completely Doesbattery stideout Installbattery (makesure hat"+" and %"connectors of modulewith little effort? are oriented correctly); battery should snap when completelyinstalled Dead battery or incompleteswilch connections Has battery been used previously? Are ignitorswitch wires securely relained in spark module? Replace battery with new 9
1 Problem Possible Cause 1Cileck Solution l I Procedure Sparks are 3resent but not Outputfead connectionsnot Are output cormecfionson and at all electrodes andlor not at full complete [igii? strength.
ASSEMBLY MANUAL This Grill is for Outdoor Use Only Caution: Read and foflow all Safety Statements, Assembly Instructions, and Use and Care Directions before attempting to assemble and cook. Installer I assembler: Leave these instructions with consumer. To Consumer: Keep this manual for future reference. WARNeNG • Failure to follow all manufacturer's instructions could result in serious personal 4639071 injury andlor damage.
A S C D E F G H J K L M N O P Q R S T U V W X Y Z AA BS CC DO EE FF GG PH JJ LL MM PP QQ RR SS TT UU W WW XX AAA DDO EEE FFF I 1 2 1 I 1 -1 1 I 2 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 ! 1 1 1 1 I 1 1 1 1 2 1 3 1 1 2 1 1 1 I 1 DdpVapoRISER Bar 4501754 Tube Burner 4068250 SpiderGuard 4153731 WireMesh 4153741 E_ecttode 5150106 IgnitorShield 4501764 Briquets 4159300 BriquetRale 4501749 GCkBoitore 4581747 BurnerSupportBracket 4501335 LegAsserebly 4503650 TankWire 4154195 Console 4525414 31it*Tank Bracket 450
@ ,I, Rail with labels has serial number and model number for your grill, Write this information on page 2 of your use & care manual in the "Warranty Information" box. Le ,,u,i 2O8 Qty.4 369 or 377 Rail w_h Labels or377 Holesonrai edgetoward bottomof leg assembly NOTE:Labelson rail shouldNOT be upside.downwhen cartstands In upright postlon. 369or377 edge toward top of leg @ Lockin Caster 2O8 369 or 377 Qty,4 hole (Black) Qty.
left side (Tapwith hammerif neccesanj) 155 Wheel CompletedAssembly t 155 Qty,2 Vl 652 652 Qty.4 Firsttwo holesIn casting Note: Wheelsare to right. 4.
RearView) Panelassembly insidecart 1/4 Into r_iiedge holes Qty.4 Usepliers if necessary. Short Panel Wireinpanei holeandupper leghole,., Condiment Basket Long Panel Wirein 636 Pushfirmlyx hole. Snap 3/4panel ontowire. BasketWire CAUTION ]TIP: Insertscrewdriverthroughtop holein brscl_etto fully tighte,n,,324;. A Burner support bracketmust attachto left s_de.
Plate Rest Withburnerholes facingupward,usefirst holeIn bumero 264 Center of tube Correct Incorrect A Tightento snugf'_. Ovedighteninl; hole on burner, A Pushelectrodeto right, into slot.
A Flextube burnerif necessary to obtain fit. Qty.1 Tube Burner Burner Support Bracket Qtyol Electrodefits into smallhole towardfront. Spiderguards tube burner A, Drip VapoRISERBar shouldba directly overheadof and cover all holes on tube burner, ,L Metaledgescan be sharp.
361 379 _y.
69O Attachignitor to sparkmodule 69O Qty.2 (This side of shelf) Side (StylemayvanJ) Side Shelf withspark module (Shelfstyle mayvary) 757 Stem ,z SeeUSE&CARE manual forValve Check, A Maximumloadfor side shelf is 10 ]bs. A Do not overtlghten scrsws_ 757 Ring_ 4639071 .
Electrodemay haveto be adjusted 1. Electrode must remain onoutside of grillbottom, /assembledfeaturesnot 2. Angle HeatWave burner tubsovergas tubs. ,shown for C'_arity _ i _ Bumer_L hole \ _ [_ / "__ 3.
Log, G 3096 Qty,2 208 Qty.2 028 Handle GrillLid (Stylemay vary) Gasket X 028 Qty°2 L513 Qty,2 3096 (Turncloc) 2O8 Qty.2 6515 663 664 Qty,2 Lid style mayvary Swing.Grid -\ \
Ti 737 Qty.2 HolderBracket Sldebumer Body 757 208 or 377 369or 377 Thread36t halfwayinto sidebumer valve,place in r_ Slot bracket. 696 Sideburner Burner / Attachbracketwith 208. Qty.2 361 Attach lebumer ignitor wire to electrode. Qty.2 G 208 Tube Qty.3 A Note propervalve opening-to.burner tube engagementIFo 208 Donot tightenuntil F iscomplete.
A See Use& CareManualfor ValveCheck, W]refrom epa_modu|e Knob SldebumerIgnitor A Be sureignitorWiresdo not comeintocontactwith gflll bottom= Sideshelf andj controlpanel ] not pictured for c arity, t A Ignitorwiresmust befirmly connectedfor proper Ignition° Insed TankWire into rightlegs and rotate inward, I Somepreviously I assembledfeatures i not picturedfor clarity.
Removepackingfrom aroundtank. If LP gastank ts filled, installas shown. A Curvedportionof tank wire shouldbe insideof tank coilar. ,& For filling of tank and connectionof tank to regulator,see Use& Care Manual ................... ill T_ltLPgas tank to upright position iiiiii1,11, Ulll CAUTION ::::::::::::::::::::::: • Tank collar opening must face to front of cart once tank is attached. . Failureto install tank correctly may atlow gas hose to be damaged in operation° ....
A. Place 20 briquets,Do not layer or stack °,. Justenoughto coverbriquet plate surface.
