Use & Care Guide ® LiquidPropane GasGrill Sears Model No. 4t5.t6tt40t0 • • • Safety Parts Use and Care • Assembly Grill InformationCenter This Grill is for Outdoor Use Only Missing Parts? Assembly Questions? Operation Problems? Before returning grill to store, call 1-800-241-7548 • • Read and follow all Safety, Assembly, and Use & Care instructions in this Tools needed for assembly: Guide before assembling and cooking with this grill.
_l|_mmmm_l! / " _ CALIFORNIA PROPOSITION 65 if you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. if odor continues, and keep away from the appliance immediatelycall your gas supplier or your fire department. 1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. 2. An LP Tank not connected for use shall not be stored in the vicinity of this or any other appliance.
ForYourSafety ...................................... GrillInformation Center ................................ Product Record Information ............................ 2 2 2 Safety Symbols ...................................... Installation Safety Precautions .......................... 2 2 Kenmore GrillWarranty ............................... UseandCare.................................... 3 4-10 PartsList.......................................... 11 PartsDiagram ......................................
LP Tank • The LP Tank used with your grill must meet the following requirements: • Use LP Tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • LP Tanks must be constructed and marked in accordance with specifications for LP Tanks of the U.S.
LPTank Exchange Connecting • Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their tanks. Exchange your tank only for an OPD safety feature-equipped tank as described in the "LP Tank" section of this manual. 1. LP tank must be properly secured onto grill. (Refer to assembly section.
Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank. 3. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding by calling Sears for replacement parts at 1-800-4-MY-HOME®. Hold coupling nut and regulator as shownfor properconnection to LP tank valve. 4.
For Safe Use of Your Grill and to Avoid Serious injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.
Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LOW. You should see a smaller flame in Turn controls and gas source or tank OFF when not in use. c.uT,o. If ignition does NOT occur in 5 seconds, burner controls LOW position than seen on HI. Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section.
cAuTioN f SPIDER 3. 4. Remove carryover tubes and burners. Detach electrode from burner. NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in illustrations below. ALERT! , Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you. (A) Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook through each burner tube several times. r.,_,,.,.
Indirect Cooking Poultry and large cuts of meat cook slowly to perfection on the grill by indirect heat. Place food over unlit burner(s); the heat from lit burners circulates gently throughout the grill, cooking meat or poultry without the touch of a direct flame. This method greatly reduces flare-ups when cooking extra fatty cuts because there is no direct flame to ignite the fats and juices that drip during cooking.
@ ii !!iiiii ii iii iIi ii!i iiiiiiIiiii ¸ iiiiiI! !i i'! i iiii iIi 1 2 3 4 1 1 1 1 5 6 G430-1000-W1 G401-0079-W1 G430-4800-W1 G430-1100-W1 43 1 SWINGAWAYGRATE G431-0032-W1 44 45 46 1 BUTTON,F/El MODULE 1 CLIP,FtGREASECUP 1 GREASECUP G501-0072-W1 G305-0043-W1 G430-0033-W1 1 AXLE ROD 2 WHEEL G430-0007-W1 G437-0037-W1 47 1 TANK THUMBSCREW G430-C001-W1 7 8 9 1 LEG EXTENDER,FRONT 1 LEG EXTENDER,REAR 1 BACKBRACE G430-0023-W1 G431-0004-W1 G431-0031-W1 10 11 12 13 14 1 1 1 1 1 LOWERFRONTPANEL,
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CAUTION: When unpacking grill components, two people should raise grill head from the shipping box. Bottom Shelf to Legs [] Placebottomshelfend with cut out hole for LP cylinderbetweenlegswith axleholes.Attachto rightand left leg assemblieswith (4)1/4-20x1-1/2"screws and 1/4-20flange nuts. [] Tightensecurely. 1/4-20Flangenuts Qty.4 MatchHolder 1/4-20x1-1/2"Screws Qty.4 Left LegAssembly RightLegAssembly 2 Rear Front Axlehole Y BottomShelf 464323510.
Wheels and LegExtenders to Cart [] Turnassemblyupsidedown. [] Insertaxlerod throughwheel,wheelspacer,legs,wheelspacerand otherwheel. Be sureto face "cone"sideof wheelagainstleg. Attachwith (1) Axlewasherand hitch pin. [] Hammerleg extendersinto rightlegs. WheelSpacer Qty.2 HitchPin Qty. 1 Axle Washer Qty.1 Leg ExtenderRear \ Leg ExtenderFront \ Wheel HitchPin WheelSpacer / AxleWasher WheelSpacer "Cone" sideof wheelagainst leg 14 °464323510
ID Front Panels [] [] [] [] Standcart upright. Attachbackbraceto top of cartwith (4) #8x3/8"self-tap screws. Attachlowerfront panel (withpin) to lowerhalfof cartwith (4)#8x3/8" self-tap screws. Attachupperfront panel(withoutpin) to upperhalf of cart with (4) #8x3/8"self-tap screws. T BackBrace #8x3/8" self-tapscrews Qty.12 Lower Front Panel Upper Front Panel \ 464323510.
Grill Headto Cart [] Standcart upright. [] This step requirestwo peopleto lift and positiongrill headonto cart. [] Carefullylowerthegrill headontothe cart. Makesure the regulatorhoseis hangingoutsidethe cart.Attachwith (4) 1/4-20x1/2"screws. Grill Head 1/4-20xlt2" screws Qty.4 16.
Right Side Shelf [] Hook side wall of shelf over support bracketson side of firebox (A). [] Insert (2) 7ram fiber washers and (2) 1f4-20xlt2" screws through inside front of firebox and through outside back of firebox for each side as shown (B)o [] Ntach shelf with (4) 1/4-20 flange nuts (C), B . Right Side Shelf Y 114-20x112" screws Qty:4 7ramFiberWasher Qty:4 ........................................................................... 1/4-20FlangeNut Qty:4 i i nl IU,, H H'"H'HIWI" Fascia.
Side Burner Shelf [] Hookside wall of side burner sheif over support bracketson side of firebox (A),, [] inside firebox insert (4) fiber washers and (4) 114-20xif2" screws as shown (B), [] Attach shelf using (4) 1f4_20flange nuts on each side (C). 114-20x1/2" screws Qty 4 Lid removed for clarity Side Burner Shelf / 7ramFiberWasher Qty 4 ,- _ k % l/ZF20 FlangeNuts Qty4 .............................................
Sideburner Valve,$ideburner, Sideburner Bezel, ignitorWire,ControlKnob [] Positionvalve behindfasciaand line up holes(A). [] Insert(1) of the#8-32x3/8"stainlesssteelscrews,do not fully tighten. [] Slip bezelunder insertedscrewand positionas shown(A). [] Lineup otherholeand insert(1) #8-32x3t8"SS screwthroughbezeland into valve. [] Tightenbothsecurely. [] Placesideburnerinto shelf (B).Make sureto insertvalve intosideburnertube.Attachsideburnerwith (1) wing nut (C).
Heat Shield [] Attach heat shield over burners inside front of grill with (2) #8=32×3/8" sheet metal screws. !" Lid removed for clarity Heat Shield \ #8x3/8" self-tapscrews Qty.
Heat Diffusers [] Place heat diffusers over burners by inserting tabs into slots in front of firebox Opposite ends of heat diffusers rest on pins in back of firebox -- Cooking Grate and Swing Away [] Place cookinggrates onto grate rests [] Insert endsof Swing Away pivot wire into holes in sides d grill lid lnser_endsof SwingAway leg wiTeinto holes in sides of firebox NOTE: Pivot and leg wires, running side-to-side,should be underwires running front4o-back If pivot and leg wires are on top, Swing Away is i
GreaseCup Clip and GreaseCup [] Hanggreasecup clipfrom bottomof fireboxand placegreasecupinto greasecupclip. CAUTION Failureto installgreasecup clip and cup will cause hot greaseto drip from bottom of grill with risk of fire or property damage. GreaseCup GreaseCu LP Tank [] LP tank is soldseparately.Use onlywith an OPD (over-fillprotectiondevice)equippedLP tank.Fill and leakcheckbeforeattaching to grill and regulator. [] PlaceLPtank into hole in bottomshelfwith tank collaropeningfacingto side as shown.
EMERGENCIES= If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom cracked/cut/burned hose. • Damagedhose. , Turnoff gas at LP cylinderor at sourceon naturalgassystems.If the hoseis crackedor cut but notburned,simplyreplacevalve/hose/ regulator.If the hoseis burned,the causecouldbe otherthana faulty valve/hose/regulator. Discontinueuseof grill untila plumberor gas technicianhas investigatedand correctedthe problem. Gasleakingfrom LP cylinder.
Troubleshooting (continued) Burner(s)will not light usingignitor. (See ElectronicIgnition Troubleshooting also) Burner(s)will not matchlight. ELECTRONICIGNITION: • Nospark,no ignitionnoise. • SeeSectionI of ElectronicIgnitionSystem. • Nospark,someignitionnoise. • SeeSectionII of ElectronicIgnitionSystem. • Sparks,but notat electrodeor at full strength. • SeeSectionIII of ElectronicIgnitionSystem. • See"GAS ISSUES:"on previouspage. • Matchwill not reach. , Uselong-stemmatch(fireplacematch).
Troubleshooting - Electronic Ignition SECTIONI Nosparksappearat • Batterynot installed anyelectrodeswhen properly. ElectronicIgnitionButton is pressed;no noise can be heardfromspark , Deadbattery. module. , Checkbatteryorientation. • Installbattery(makesurethat "+"and "-" connectorsare orientedcorrectly,with "+"end up and "-" enddown.) , Has batterybeen used previously? • Replacebatterywith newAA-sizealkalinebattery. , Buttonassemblynot installedproperly. Checkto insurethreadsare properlyengaged.
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