Manual

ManualsBrandsChar-Broil ManualsOutdoor grillOfficial Char-Broil gas grill

PRODUCT GUIDE

MODEL 466270909

IMPORTANT: Fill out the product record information below.

}

Serial Number

Date Purchased

Seeratinglabelongrillfor serialnumber.

Forsupportandto registeryour

grill, pleasevisit usat

www.charbroil.com

Ifyou havequestionsor need

assistanceduringassembly,

pleasecall 1-888-430-7870.

Estimated assembly time: 30 minutes

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil@; America's Legendary Barbeque Company@;

American Gourmet@; Banders®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame@; Everybody Grills®; Everybody Outside®;

FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker@; Keepers of the Flame®; New Braunfels Smoker

Company@; Oklahoma Joe's®; Patio Bistro@; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum@; Santa Fe@; Sear and Grill@; Sierra@; Signature

Series@; The Big Easy@; The Minute Grill@; Trentino@; Wild West Tradition®; and the following marks:

TM TM TM TM TM TM

The following are trademarks of W.C. Bradley Co.: Commercial Series ; Designer Series ; Grill2Go@ Advantage ; Longhorn ; Double Chef ; QuickSet ;

TM TM TM TM TM

Ready When YouAre ; Hog and Yard Bird ;You Bring the Party ; SureFire ;Universal Grill Parts

TEC is a trademark of Tec Infrared Grills.

Protected under oneor more ofthe following U.S.Patents:4,989,579; 5,421,319; 5,458,309;5,579,755; 5,996,573;6,114,666; 6,135,104;6,209,533; 6,279,566;6,331,108; 6,484,900; 6,526,876;6,595,197;6,640,799; 6,640,803; 6,729,873;6,739,473; 6,749,424;

6,863,100;6,935,327; 6,951,213;6792,935; 7,047,590;D364,535;D372,637;D373,70t ;D377,735;D383,035; D397,9t0; D405,643;I}406,005; D4Od,OO9;I}413,043;D4t3,229; I}414,982; D4t5,388; I}4t6,164; D4t6,441; I}417,587;D417,588; D422,516;D423,876;

D428,303; D430,772; D435,396;D436,004;D438,059; D438,060;D438,427;D439,110; D442,505; D443,179;D443,354; D443,464; D447,384;D447,385;D447,909;D448,610; D448,614; D448,6t5; D448,616;D448,975; D449,492;D450,544; D451,759;D454,028;

D454,03t; Ii)455,205;D455,206;D456,202;D456,222; D456,223; I}457,789; D458,520; D458,760;D458,802; D459,088; I}459,148 D459,149;D459,16t; I}459,163; D459,586; D459,943; D460,312;D460,313; 1}460,318;D461,359; D465,123; D465,693;D466,307;

D466,439; D466,752; D473,4t4; Ii)474,371;D477,498; D477,50t; D477,504; D477,506; I}477,746; D478,471; D478,472;D480,914;D49t,4t0; I)494,009; D494,413; D498,523; D500,359; D504,048; D530,098;D535,000;Canada: 87,743;87,744; 97,504; 99,355;

102,037; 104,2OO;2,315,567;2,336,036;France: O10231 ; 0tO,422;0t 0,590; O10,849;1,089,646;Germany:1,089,646;South Korea:384,565;China:99,127,066.5;UnitedKingdom: 2,099,402;1,089,646.OtherPatents Pending.

TM REVISION O0

Summary of content (28 pages)

PAGE 1
PRODUCT GUIDE MODEL 466270909 IMPORTANT: Fill out the product record information below. Serial Number See ratinglabel on grill for serialnumber. Date Purchased Forsupportandto registeryour grill, pleasevisit us at www.charbroil.com } If you havequestionsor need assistanceduringassembly, pleasecall 1-888-430-7870. Estimated assembly time: 30 minutes The following are trademarks registered by W.C. Bradley Co. in the U.S.
PAGE 2
For Your Safety .................................... 2-3 Use and Care ..................................... 4-9 Limited Warranty .................................... 10 Parts List .......................................... 11 Parts Diagram ...................................... 12 Assembly ....................................... 13-22 Troubleshooting .................................. 23-25 Registration Card ................................... If you smell gas: 1.
PAGE 3
c.uTio. CALiFORNiA PROPOSiTiON 65 1.Combustionby-productsproducedwhenusing this productcontainchemicals known to the State of Using pots larger than 6 quarts in capacity could California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm. Wash your hands after handling this product.
PAGE 4
LP Cylinder *The LP cylinder used with your grill must meet the following requirements: • NEVERstore a spare LP cylinder under or near the appliance or in an enclosed area. ,Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. ,LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U.S.
PAGE 5
LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual. 1.LP cylinder must be properly secured onto grill. (Refer to assembly section.
PAGE 6
Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. Hold coupling nut and regulator as shownfor properconnection to LP cylindervalve. 4.Brush soapy solution onto areas circled below. 6.
PAGE 7
For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.
PAGE 8
Burner Flame Check Turn controls in use. and gas source or tank OFF when not CAUTIo. If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury. Match-Lighting A Do not lean over grill while lighting. 1. Turn (_ OFF all burner control valves. 2. Open lid. Turn on gas at LP cylinder. 3.
PAGE 9
cAuTioN f SP|DNR ALNRT! SPIDERAND WEBS INSIDE BURNER TUBE Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill, 1. Turn gas off at control knobs and LP cylinder. 2. Remove cooking grates and flame tamers, 3. Remove hitch pins and carryover tubes from rear of burners, 4. Remove Hitch pin to disengage burner from bracket on firebox, 5. 6.
PAGE 10
This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be fiee from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for review and examination.
PAGE 11
BOTTOM SHELF RR 1 HARDWARE F/TOP LID TANK SCREW, F/BOTTOM SHELF CASTER, LOCKING CASTER, FIXED CART LEFT SIDE PANEL SS TT 1 2 LEFT DOOR, NO HANDLE DOOR HANDLE UU VV WW 1 3 3 RIGHT DOOR, NO HANDLE FLAME TAMER COOKING GRATE XX YY 1 1 GRATE, F/SB WARMING RACK A ¸ 1 B C D E F G H I J K L M N O P 1 2 2 1 1 1 1 1 1 1 1 1 1 3 3 Q R S T U 2 1 1 1 1 ELECTRODE W/WIRE/COLLECTOR, F/MAIN BURNER CARRYOVER TUBE W/COTTER PIN IGNITER SWITCH MODULE HOSEVALVE REGULATORASSY MAIN CONTROL PANEL ELECTRONIC IGNI
PAGE 12
YY Q Q MM WW WW WW NN VV VV VV PP _qF--O0 FF KK II S LL z_ _T y----_ ......_AA N'i_ J 1 TT ,_,,tX L K----+..,.
PAGE 13
B ttach two locking of the bottom shelf and the two fixed casters at the front. Use thethe provided castercasters wrenchattothe fullyrear tighten casters. Fixed caster Locking caster __....__._.._ Bottom Attach side panels to bottom shelf using three 1/4-20x1/2" screws, 7mm lock washers, and 7ram flat washers per panel. IMPORTANT: Panel with large hole must be on left side of bottom shelf.
PAGE 14
Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using four 1/4-20x1/2" screws, 7ram lock washers, and 7ram flat washers on each side. Lower back panel 1/4-20xl/2" screw 7ramlock washer 7ramflat washer This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart.
PAGE 15
On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 1/4-20x11/z"screw, 7ram lock washer, and 7ram flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps. Upper back panel Insert flange on right side shelf into side shelf brackets on side of firebox. Attach right side shelf using three 1/4"-20x3/4" screws, 7ram lock washers, 7ram flat washers, 1/4" nuts, shown A.
PAGE 16
Insert flange on left sideburner shelf into side shelf brackets on side of firebox. Attach left sideburner shelf using three 1/4-20x3/4" screws, 7ram lock washers, 7ram flat washers, 1/4" nuts, shown A. Attach rear of shelf using one 1/4-20x11/2'' screw, 7ram lock washer, and 7ram flat washer in lower hole, shown B. Attach front of shelf and fascia using one #8x3/8" self-tapping screw and large flat washer, shown C.
PAGE 17
First, remove the two screws and lock washers factory attached to the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Secure using lock washers and screws that were removed from bracket. Next, place sideburner bezel over valve stem on front side of fascia. Align small holes on bezel with upper and lower holes on fascia.
PAGE 18
Insert sideburner burner into left shelf. The stud on bottom of burner fits into rear small hole in sideburner drip pan on shelf, shown A. Secure burner to sideburner drip pan with one Wing nut, shown B. Make sure burner tube engages sideburner valve, shown C. Sideburner burner Sidebur6er drip pan Wing nut Sideburner drip pan Under sideburner shelf, attach sideburner ignitor wire to electrode, shown A. Place sideburner grate onto sideburner shelf, aligning grate legs with holes in shelf, shown B.
PAGE 19
insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and facing the front. Secure using two l/4-20xlW' screws, 7mm lock washers, and 7mm flat washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE iS MOUNTED iN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART. 7mmflat washer 7mmlock washer 1/4-20x1W' screw Inside of cart, insert rear shield tab into left slot on upper of lower back panel.
PAGE 20
Insert h_gepirrr,£_ bottom d doors iI_ holei_bottom shel[Press _pgerhngep_infrontb_ace, align_@}ge hobo__opd door,andrelease hingepii'_ _todoc£ Release thecapa_dut fromebdx@_icg!li{oe_s@ub AItache>ssroncigr_iti@_ moStlleacdh@_shieldto tileca_f@_ sidepanewilhlhe n@aid @p shownA Connecteachof thewiresImmthemanburnerele&:S_fsS6 andsideb_Jrnef oh@odenb ise b,,xkot lheEbdrofl£ gn}tios Mod@e, 1%lal@)termedons, Corme£t [het_sow_ 6AaisdB}[rorntheswtd_wiringi_ahessi@o[hebackd _heElectrot_ c i@}iI_on Mode Tela(2} ux
PAGE 21
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PAGE 22
On back of grill, slide grease tray into opening in upper back panel. __ m cAuTioN Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage. Greasetray Unscrew electronic ignition cap on cart right side panel. Insert AA battery into ignitor, negative (--) end first. Replace the cap.
PAGE 23
LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill. Secure cylinder with cylinder screw under bottom shelf. Insert regulator through large hole in left side panel. See Use & Care section of this manual to perform the "Burner important safety instructions Flame Check" and for before using.
PAGE 24
EMERGENCIES; if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom cracked/cut/burned hose. •Damagedhose. •Turnoff gas at LP cylinderor at sourceon naturalgassystems.If anythingbut burned,replacevalve/hose/regulator. If burned, discontinueuseof productuntila plumberhas investigatedcause and correctionsare made. Gasleakingfrom LP cylinder. •Mechanicalfailuredueto rustingor mishandling. •ReplaceLP cylinder. Gasleakingfrom LP cylindervalve.
PAGE 25
Troubleshooting (continued) Burner(s)will not light usingignitor. (See ElectronicIgnition Troubleshooting also) Burner(s)will not matchlight. ELECTRONICIGNITION: •No spark,no ignitionnoise. • SeeSectionI of ElectronicIgnitionSystem. •No spark,some ignitionnoise. • SeeSectionII of ElectronicIgnitionSystem. •Sparks,but not at electrodeor at full strength. • SeeSectionIII of ElectronicIgnitionSystem. •See "GAS ISSUES:"on previouspage. •Matchwill notreach. •Uselong-stemmatch(fireplacematch).
PAGE 26
Troubleshooting - Electronic Ignition SECTIONI Nosparksappearat anyelectrodeswhen controlknobturnedto _" ; no noisecan be heardfrom spark module. SECTIONII Nosparksappearat anyelectrodeswhen controlknobturnedto ; noisecan be heardfrom spark module. SECTIONill Sparksare present butnot at all electrodesand/ornot at fullstrength 26 ,Battery not installed properly. •Checkbatteryorientation. •Installbattery(makesurethat "+" and"-" connectorsare orientedcorrectly,with "+"end up and "-" enddown.
PAGE 27
Please registeryourproductonline at: (if you register online, you do not need to send in this registration card,) PLEASEFiLL OUT THiS CARDAND ATTACH A COPYOF YOUR SALES RECEIPT. RETURN iT WiTHiN t0 DAYS OF PURCHASE.FAILURETO RETURN MAYAFFECT YOUR WARRANTYCOVERAGE.FORWARRANTYSERVICE PROOFOF PURCHASEWiLL BE REQUIRED. THiS WARRANTYiS NON-TRANSFERABLE. LLENE ESTATARJETAY DEVUELVALADENTRODE LOS 10 DIAS DE LACOMPRA. SI NO LADEVUELVE,PUEDEVERSEAFECTADA SU COBERTURA DE GARANTIA.
PAGE 28
• • • • • • Register your Char-Broil ®product Get information about our products Our replacement parts Reliable customer support Delicious recipes Char-Broil ®on-line store • Sizzle On The Grill TME-newsletter • And much more! Please visit us at www.charbroil.com Buy Online link to find maintenance grilling and click on the tools and accessories, items, covers, grill parts, Char-Broil cookers, and of course, the famous rubs, and marinades.