/_ CAUTION: /_ WARNING: Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. Failure to follow all manufacturer's INSTALLER/ASSEMBLER: Leave this manual with consumer. CONSUMER: instructions could result in serious personal injury and/or property damage. CAUTION: Some parts may contain sharp edges especially as noted in the manual! Wear protective gloves if necessary. Keep this manual for future reference.
Installation Safety Precautions Use grill only with LP (propane) gas and the regulator/valve assembly supplied. if you smell gas: Grill installation must conform with local codes, or in their 1. Shut off gas to the appliance. absence with National Fuel Gas Code, NFPA 54 / ANSI Z223,1 and Natural Gas and Propane Installation Code, CSA B149,1. Handling and storage of LP cylinders must conform to LP Gas Code NFPA/ANSI 58, Grill is not for use in or on recreational vehicles and/or boats. 2.
For Your Safety ...................................... 2 Grill Service Center ................................... 2 Product Record information............................ 2 installationSafety Precautions .......................... 2 Safety Symbols ...................................... 2 Use and Care .................................... 4-10 Parts List .......................................... 11 Parts Diagram ...................................... 12 Assembly ..............................
LP Tank • The LP tank used with your grill must meet the following requirements: T • NEVER store a spare LP tank underorneargrillorin enclosed areas • Use LP tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. , LP tanks must be constructed and marked in accordance with specifications for LP tank of the U.S. Department of Transportation (DOT). See LP tank collar for marking.
LP Tank Exchange Connecting , Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described in the "LP Tank" section of this manual, 1. LP tank must be properly secured onto grill. (Refer to assembly section.
Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank. 3. Completely open LP tank valve by turning OPD hand wheel counterclockwise, if you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. Hold coupling nut and regulator as shownfor proper connection to LP tank valve. 4.
Safety Tips For Safe Use Of Your Grill And To Avoid Serious injury: A Before opening LP tank valve, check the coupling nut for tightness. A When grill is not in use, turn off all control knobs and LP tank valve. * Do not let children operate or play near grill. Keep grill area clear and free from materials that burn. Do not block holes in bottom or back of grill. Check burner flames regularly. Use grill only in well-ventilated space.
ignitor Lighting A Do not lean over grill while lighting. 1. Open lid during lighting. 2. To ignite, turn left knob to_ _ HIGH. 3. Push IGNITOR button rapidly. 4. If ignition does NOT occur in 5 seconds, turn the burner controls off, wait 5 minutes, and repeat the lighting procedure. 5. Ignite right burner, turn knob to _. 6. If ignitor does not work, wait 5 minutes, then follow match lighting instructions. * Putting out grease fires by closing the lid is not possible.
Turning Grill Off . Turn all knobs to OFF position. Turn LP tank off by turning OPD hand wheel clockwise to a full stop. Ignitor Check • Turn gas off at LP tank. Press and hold ignitor button. "Click" should be heard and spark seen each time between collector box or burner and electrodes. See "Troubleshooting" if no click or spark. I1 ! c ,o. II ! SPIDER ALERT! GAS COLLECTOR BOX & IGNITOR BURNER / CONTROL PANEl Valve Check Important: Make sure gas is off at LP tank before checking valves.
Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder, 2. Remove cooking grate and heat tent. 3. Under grill remove grease cup, disconnect ignitor wire from burner. Storing Your Grill 4. Inside grill remove burner assembly (A), clean ceramic portion of electrode with rubbing alcohol and a swab. Clean outside of burner with soap and water.
_y Description ................... Tank Retainer................ Part# 80010192 80008322 80010191 A 1 Firebox..................... Part# 8001006 B 1 Heat Shield ................. 80010068 BB 1 C 1 2 1 80010069 80010070 CC D BurnerAssembly ............. Lid ........................ Ignitor...................... Wheels..................... DD 2 Control Knobs ............... 80009706 80010071 80010072 EE 2 Hinges, Lower ...............
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Place left upper leg as shown (A). NOTE: Lower left leg has two large holes at the bottom. In front, attach upper leg, tank Left Leg retainer bracket side brace and lower leg with #10-24x1-1/4" screw and #10-24 nut (B). In back, place screw #10-24x1-1/4" screw and #10-24 nut. Do not tighten. Attach tank support bracket in second hole from bottom of leg with a hinge pins and hitch pins.
Right Leg [] Placeright upper legas shown(A).Attach upperleg and lowerlegwith #10-24×14/4"screwsand #10o24nuts (B). [] Attachsupport bracket with #10o24×1=1/4" screwsand#10o24nuts= UpperRightLeg Do not tighten thisscrewand nat until step4 A Front \ ! / Correctlyassembledrightleg i , Lower RightLeg #10-24Nut Qty:4 #10-24x1-1/4" Screw Qty:4 SupportBracket 14 • 463720607• 463720807
[] Hooktank exclusionwire intolegs withopeningfor LPcylinderon tank bracketside. Tank ExclusionWire TankExclusionWire TankBracket Lay front legs down on the floor° FrontPanel [] Slidepanelunderlegs.Attachwith #10o24×2"screwsand nuts.
Wheels,LegExtendersand Back Braces to Cart Turn assembly upside down. On both sides remove screws and nuts from tank retainer and support bracket as shown. Attach back braces with #10-24x1-1/4"screws and nuts. Leg Extenders Insertaxmerod intowheel, legs and otherwheel. Attach with a wheel bushing and hitch pin. Push legextenders intoright legs. WheelBushing Qty:l Axle Rod \ Wheel BackBrace Qty:l "Cone" side of wheel against leg #10-24 Nut #I0-24x1-1/4" ".... Qty: 6 / \ Removescrews and nuts to a
Valve/Hose/Regumator and ignitor Attachvalve/hose/regulator assembly to control panelwith #10-24xl/2" screws. insert round terminal mugof ignitorwire intothe pin mocatedon end of ignitor.Attach ignitorto contrompanel using the stampednut that's provided. Ignitor IgnitorWire _ I:: _, #10=24x 1/2" Screw Qty:2 Stam Valve/Hose/Regulator Heat Shield [ Attachheatshieldwith #10-24xl/2"screwsand #10-24nuts.
Tank Retainer insert tank retainer into bracket and secure with wing screw. ii! i #10-24x3/8"WingScrew Qty: Tank Retainer Burner, Firebox and Control Knobs Place burner assembly into firebox (A). Fasten the burner assembly to the firebox using 5ram fiber washers and #8 sheet metal screws. Insert #10-24x1-1/4" screws into each side of firebox, inside firebox attach 5ram fiber washers and #10-24 nuts to screws, Place firebox onto upper firebox supports. Make sure burner tubes are correctly engaged (B).
Shelves [] insertmounting bracketsintoshelf supportswith #10=24xl/2"screws(A). [] Attachmounting bracketsto frontof legwith #10-24x1/2"screws=Backof leg with #10°24×14/#' screwand #10-24nuts (8). NOTE:Rightshelfhasthe tool holder.
LowerHinges [] Attachlowerhingesto back of firebox using #10°24xl/2" screws,5ramfiber washersand #10-24 nuts.The center fiat portionof the hingeshouldbe at the bottom(see inset). @ #10-24 Nut Qty:4 5mm #10-24x1/2" Screw Qty:4 FiberWasher Qty: 8 LowerHinge Lid Handleand UpperHinges [] Attachhandle to lidwith 7rnmfiber washersand wing nuts. [] Attachupperhinges to backof lid using#10°24×1/2"screws,5ramfiber washersand #10-24 nuts.Hingesshould curvedownwardwhen properlyinstalled.
Lid Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. 8 Qty:2 8 Qty: 2 Heat Tent Place heat tent into firebox. HeatTent \ \ 463720607,463720807 • 21
Cooking Grate Placegrate intofirebox. Cookinc Swing Away insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top, Swing Away is installed upside-down.
Grease Cup Clip and Grease Cup Hang grease cup clip from bottom of firebox and place grease cup into grease clip. cAuTIo. FaJJureto instaJlgrease cup cJJpand cup will cause hot grease to drip from bottom of grill with risk of fire or property damage. GreaseCup Clip GreaseCL LP Tank LP tank is sold separately. Use only with an OPD (over-fill protection device) equipped LP tank. Fill and leak check before attaching to grill and regulator. Tank collar opening must face to front of grill.
Troubleshooting EMERGENCIES: if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom cracked/cut/burned hose. , Damagedhose. , Turnoff gasat LP tank. If hoseis cut or cracked,replace valve/hose/regulator. See LP TankLeakTestand Connecting RegulatorToThe LPTank. Gasleakingfrom LP tank. , Mechanicalfailuredue to rustingor mishandling. , Turnoff LP tank valve.
Troubleshooting (continued) Bumer(s)will not light usingignitor. Burner(s)will not matchlight. , Push-buttonsticksat bottom.. , Replaceignitor. , Sparkingbetweenignitorand electrode. , Inspectwire insulationand properconnection.Replacewires if insulationis broken. , See "GAS ISSUES:"on previouspage. , Impropermethodof match-lighting. , See"Match-Lighting"sectionof Useand Care. , Outof gas. , Checkfor gas in LP tank. , Excessflow valvetripped. , Turnoff knobs,wait 30 secondsand lightgrill.
Manufacturerwarrantsto theoriginalconsumer-purchaser onlythat this productshall be freefrom defectsin workmanshipand materialsafter correctassemblyand undernormaland reasonablehomeusefor the periodsindicatedbelowbeginningon thedate of purchase. The manufacturerreservesthe rightto requirethat defectiveparts be returned,postageand or freight pre-paid,bythe consumer,for reviewand examination.
Pleaseregisteryour rill online (if you register online, you do not need to send in this registration card.) PLEASEFiLL OUTTHIS CARD AND RETURNiT WiTHiN 1g DAYSOF PURCHASE.FAILURETORETURNMAYAFFECTYOUR WARRANTYCOVERAGE, | LLENE ESTATARJETAY DEVUELVALADEWfRODE LOS 10 DJASDE LACOMPRA, SINO L4 DEVUELVE,PUEDE VERSEAFECTADASU COBERTURADE GARANT[A.
Should you encounter a problem with our product CALL US FIRST Do not return this product to the store, WE CAN HELP GRILL SERVICE CENTER 1-800-241-7548 HOURS 8AM-6PM EST MomFri Please ensure your warranty registration is complete. Grilling Safety Checklist [] Read and understand owners manual. [] Never overfill LP cylinder. Overfilledcylinders may cause freeze-up of regulator. [] Check tubes for spider webs. Ensure valves are correctly installed in burner tubes.
