PRODUCT GUIDE MODEL 463215513 Classic C-46G IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-800-241-7548.
TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Grilling Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14 Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Parts Diagram. . . .
WARNING CALIFORNIA PROPOSITION 65 1. Combustible by-products produced when using this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.
GRILLING GUIDE – Getting Started First Time Use Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from all grill surfaces before first use. We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use. This aids in removing the oils used during manufacturing.
GRILLING GUIDE – Grilling 101 Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling. Before you start grilling, organize your food according to cooking technique and required cooking time, and optimize the use of your grilling area.
GRILLING GUIDE – Tips & Tricks Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions. In cold weather, you will need more heat to reach an ideal cooking temperature, and grilling may take longer. The meat's internal temperature and thickness can also affect cooking times. Cold and thicker meats will take longer to cook.
GRILLING GUIDE – Cleaning Your Grill Why Clean? We've all heard the saying 'An ounce of prevention is worth a pound of cure'. This is great advice when it comes to keeping your grill clean. Routine Care Periodic cleaning of this grill is necessary, as grill fires can occur when grease and food debris collect in the bottom of the grill. After each use, remove any remaining food particles from the cooking grate and inside of the grill using a grill brush.
USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.
LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual. 1.LP cylinder must be properly secured onto grill. (Refer to assembly section.
Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. Str aig ht Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.
WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. • Do not use charcoal or ceramic briquets in a gas grill.
Ignitor Lighting SEAR Burner Ignitor Lighting ▲ ▲ Do not lean over grill while lighting. OFF gas burner control valves. 1. Turn 2. Turn ON gas at LP cylinder. 3. Open lid during lighting. 4. To ignite, push and turn IGNITION BURNER knob to HIGH. 5. .Push and hold ELECTRONIC IGNITION button until the burner lights. 6. If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. 7.
Burner Flame Check General Grill Cleaning • Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. • Do not mistake brown or black accumulation of grease and smoke for paint.
CAUTION SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER If your barbeque is getting hard to light or the flame is weak, check and clean the venturis and burners. 3. Remove carryover tubes and burners. 4. Detach electrode from burner. NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in illustrations below. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you.
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
PARTS LIST Key Qty Description Key Qty Description A 1 FIREBOX MM 1 LEFT RAIL, F/ GREASE TRAY B 4 MAIN BURNER, F/ FIREBOX NN 1 RIGHT RAIL, F/ GREASE TRAY C 1 ELECTRODE, F/ MAIN BURNER OO 1 GREASE TRAY D 1 SEARING BURNER, F/ FIREBOX PP 1 HEAT SHIELD, F/ TANK E 1 ELECTRODE, F/ SEARING BURNER QQ 1 FRONT BRACE F 3 CARRY OVER TUBE RR 1 LEFT DOOR, NO HANDLE G 4 FLAME TAMER, MAIN BURNER SS 2 DOOR HANDLE H 1 FLAME TAMER, SEARING BURNER TT 1 RIGHT DOOR, NO HANDLE I
J PARTS DIAGRAM F B F F B B B O D M C G EE CC P P P DD I N E AA K Q G H G G BB PP L A FF Z V GG S X T W SS SS U R Y W X W X RR W X W X W TT X NN MM OO KK UU QQ HH II LL VV WW WW JJ XX XX 17
ASSEMBLY 1 Place bottom shelf upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Caster Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front. After all 4 casters are secure remove the Caster Pin and save for future maintenance.
3 Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using two 1/4-20x1/2” screws on each side. Lower Back Panel 4 1/4-20x1/2" Screw This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart.
5 Insert front brace under control panel and between cart side panels. Make sure door hinge pin holes are on the top side and facing the front. Secure front brace in upper holes using one 1/4-20x1½” screw and Fiber washer on each side. Secure front brace in lower holes using one 1/4-20x1½” screw on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART.
7 Open top lid. Insert flange on right side shelf into side shelf brackets on side of firebox. Attach right side shelf using two 1/4-20x3/4” screws and 1/4 nuts, shown A. Attach rear of shelf using one 1/4-20x1½” screw and 1/4 nut in lower hole, shown B/C. Attach front of shelf using four #8x3/8” self-tapping screws, shown D/E.
8 Insert flange on sideburner shelf into side shelf brackets on side of firebox. Attach sideburner shelf using two 1/4-20x3/4" screws and 1/4 nuts, shown A. Attach rear of shelf using one 1/4-20x1½” screw and 1/4 nut in lower hole, shown B/C. Attach front of shelf using four #8x3/8" self-tapping screws, shown D/E.
9 Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Attach bezel to fascia and valve bracket with two #8-32x3/8" screws. Press sideburner control knob onto valve stem. Bezel Valve Stem Control Knob #8-32x3/8” Screw Sideburner Fascia 10 Insert sideburner into sideburner shelf.
11 Under sideburner shelf, attach sideburner ignitor wire to electrode, shown A. Place sideburner grate onto sideburner shelf, shown B. B Sideburner grate A Sideburner Ignitor Wire 12 Inside of cart, insert rear tab (without hole) of heat shield into left slot on upper of lower back panel. Insert rear tabs (without hole) of left and right grease tray rails into slots beneath grease tray opening in upper back panel, shown A.
13 Insert hinge pin on bottom of door into the hole in bottom shelf. Press upper hinge pin in top of door, align hinge hole on front door brace, and release hinge pin into door brace. PRESS Hinge pin on top of door Right Door Left Door Hinge pin on bottom of door 14 Place heat tents over tube burners and the heat tent for bar burner over bar burner by inserting tabs into slots in front of firebox. Opposite ends of heat tents rest on pins in back of firebox.
15 Insert the two wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox. Unscrew electronic ignitor cap and place AA battery into ignitor slot with positive end (+) facing outward. Replace ignitor cap. Warming Rack Cooking Grate Electronic Ignition Cap AA Battery 16 On back of grill, slide grease tray into opening in upper back panel.
17 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill. Secure cylinder with cylinder screw under bottom shelf. Insert regulator through large hole in left side panel.
DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from cracked/cut/burned hose. • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If anything but burned, replace valve/hose/regulator. If burned, discontinue use of product until a plumber has investigated cause and corrections are made. Gas leaking from LP cylinder.
Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light using ignitor. (See Electronic Ignition Troubleshooting also) ELECTRONIC IGNITION: • No spark, no ignition noise. • See Section I of Electronic Ignition System. • No spark, some ignition noise. • See Section II of Electronic Ignition System. • Sparks, but not at electrode or at full strength. • See Section III of Electronic Ignition System. Burner(s) will not match light.
Troubleshooting - Electronic Ignition Problem (Ignition) Check Procedure Prevention/Solution • Check battery orientation. • Install battery (make sure that “+” and “–” connectors are oriented correctly, with “+” end up and “–” end down.) • Has battery been used previously? • Replace battery with new alkaline battery. • Button assembly not installed properly. • Check to insure threads are properly engaged. Button should travel up and down without binding.
Please register your product online at: Registre su producto en línea en: Veuillez enregistrer votre produit à l'adresse: www.charbroil.com/register (If you register online, you do not need to send in this registration card.) (Si registra en línea, no es necesario enviar esta tarjeta de registro.) (Si vous enregistrez votre produit en ligne, il n'est pas nécessaire d'envoyer la carte d'enregistrement.) PLEASE FILL OUT THIS CARD AND ATTACH A COPY OF YOUR SALES RECEIPT. RETURN IT WITHIN10 DAYS OF PURCHASE.
THANK YOU FOR YOUR RECENT PURCHASE FROM CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE • Valuable product information • Inspiring grilling accessories • Reliable customer support • Delicious recipes and tips from chefs • Exciting events and promotions • And much more! REGISTER YOUR PRODUCT TO RECEIVE A SPECIAL OFFER CHARBROIL.
