Use & Care Guide Model: D02 M90221 Kenmore Natural Gas Grill ®/MD P/N G651-001-160801 Sears Canada Inc. Toronto, ON., M5B 2C3 www.sears.
WARNING DANGER If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2.
Table of Contents WARRANTY For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Grill Information Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 KENMORE GRILL WARRANTY Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 One Year Full Warranty on Kenmore Grill Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARNING Do not attempt to repair or alter the hose/qucik disconnect for any “assumed” defect. Any modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by manufacturer. NOTE: DO NOT over tighten screws and washers that come into contact with porcelain coated surfaces. Over tightening may cause the porcelain coating to crack and break, resulting in exposed metal that will be prone to rust.
GRILLING GUIDE – Getting Started First Time Use Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from all grill surfaces before first use. We recommend operating your grill on its highest setting for 1520 minutes prior to your first use. This aids in removing the oils used during manufacturing.
GRILLING GUIDE – Grilling 101 Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling. Before you start grilling, organize your food according to cooking technique and required cooking time, and optimize the use of your grilling area.
GRILLING GUIDE – Tips & Tricks Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions. In cold weather, you will need more heat to reach an ideal cooking temperature, and grilling may take longer. The meat's internal temperature and thickness can also affect cooking times. Cold and thicker meats will take longer to cook.
GRILLING GUIDE – Cleaning Your Grill Why Clean? We've all heard the saying, “an ounce of prevention is worth a pound of cure.” This is great advice when it comes to keeping your grill clean. Routine Care Periodic cleaning of this grill is necessary, as grill fires can occur when grease and food debris collect in the bottom of the grill. After each use, remove any remaining food particles from the cooking grate and inside of the grill using a grill brush.
This unit should be hard plumbed using components that meet National Fuel Gas Code. WARNING Do not use flexible gas hose supplied for Drop-in Models. Connecting Your Grill to the Natural Gas Source. 1. A professionally-installed shut-off valve between the supply piping and the socket is recommended, but not required, by the National Fuel Gas Code. Socket connection must be made outdoors. 2. Coat the gas supply pipe nipple with gas resistant pipe dope or approved teflon tape.
Leak Testing USE AND CARE 1. Turn all grill control knobs to OFF. DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. 2. Be sure gas hose is tightly connected to gas source. 3. Completely open gas source. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.Brush soapy solution onto area circled below. • Never fill a cylinder beyond 80% full.
WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. • Do not use charcoal or ceramic briquets in a gas grill.
Ignitor Lighting s Do not lean over grill while lighting. 1. Turn OFF gas burner control valves. 2. Turn ON gas at tank or source. 3. Open lid during lighting. 4. To ignite, push and turn IGNITION BURNER knob to HIGH. 5. Push and hold ELECTRONIC IGNITION button until the burner lights. 6. If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. 7.
Burner Flame Check • Remove cooking grates and heat diffusers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. HI LOW Turning Grill Off • Turn all knobs to the OFF position. Turn LP cylinder OFF by turning hand-wheel clockwise to a full stop or turn of NG source.
CAUTION SPIDER ALERT! Important: Always ensure that the venturi burner tubes are clean. A venturi burner tube has a narrow area in which spiders tend to build nests. SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the burner tubes. VALVE CONTROL PANEL SPIDER WEBS INSIDE VENTURI TUBE BURNER Spiders or small insects have been known to create “flashback” problems.
PARTS LIST Key Qty Description 1 1 BOTTOM SHELF 2 1 LEFT SIDE CART PANEL 3 1 RIGHT SIDE CART PANEL 4 2 MATCH HOLDER 5 1 LOWER BACK PANEL 6 2 MAGNET ASSEMBLY 7 1 FRONT DOOR BRACE 8 2 CASTER, LOCKING 9 2 CASTER, FIXED 10 4 CASTER SOCKET 11 1 WEIGHT BLOCK 12 1 TOP LID 13 1 LOGO PLATE F/ LID 14 1 TEMPERATURE GAUGE 15 1 BEZEL, F/ TEMPERATURE GAUGE 16 2 LID BUMPER, RECTANGLE 17 2 LID BUMPER, ROUND 18 1 TOP LID HARDWARE 19 1 HANDLE, F/ LID 20 1 FIREBOX 21 5 MAIN BURNER-TUBE BURNER 22 1 MAIN BURNER-BAR BURNER 23 1
PARTS DIAGRAM 12 51 48 48 48 49 50 50 50 50 48 48 21 21 21 21 14 22 21 15 24 13 19 25 25 25 25 23 16 36 20 27 18 39 52 28 17 41 38 26 42 40 35 32 29 30 30 30 30 30 31 31 31 31 31 31 53 30 33 34 7 3 55 37 47 6 47 5 44 31 30 4 4 44 54 45 2 43 1 11 10 46 9 8 16 • 466225712 46 10 8 9 XX 6
ASSEMBLY 1 1 • Attach bottom shelf to left and right leg assemblies with 1/4-20x2-3/8” machine screws and 1/4-20 flange nuts. The cut out hole for the LP cylinder should be on the left side. For Front Door Brace Assembly Right Side Panel Left Side Panel 1/4-20x2-3/8" Machine Screw Qty: 6 Front Rear Bottom Shelf 2 1/4-20 Flange Nut Qty: 6 • Place lower back panel between side panels as shown. Attach to left and right side panels with (4) #8x3/8” sheet metal screws.
3 • Place front door brace as shown. Attach to left and right leg assemblies with 1/4-20x2-3/8" machine screws and 1/4-20 flange nuts.
4 • Turn assembly upside down. • Insert Caster Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on • • the bottom shelf until secure. Remove the Caster Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front (B). After all 4 casters are secure remove the Caster Pin and save for future maintenance. Stand cart upright.
• This step requires two people to lift and position grill head onto cart. • Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Attach with 5 1/4-20x1/2” screws.
• Hook side wall of shelf over support brackets on side of firebox. At back of firebox, insert (1) 7mm fiber washer 6 and (1) 1/4-20x1/2” screw as shown(A). • Inside firebox, insert (3) 7mm fiber washers and (3) 1/4-20x1/2” screws as shown (B). • Attach shelf with (4) 1/4-20 flange nuts on each side (C). A Right Side Shelf Support Bracket 1/4-20x1/2" Screw Qty. 4 1/4-20 Flange Nut Qty: 4 7mm Fiber Washer 1/4-20x1/2" Screw 7mm Fiber Washer Qty.
8 • Hook side wall of side burner shelf over support brackets on side of firebox. At back of firebox, insert (1) 7mm fiber washer and (1) 1/4-20x1/2” screw as shown (A). • Inside firebox, insert (3) 7mm fiber washers and (3) 1/4-20x1/2” screws as shown (B). • Attach side burner shelf with (4) 1/4-20 flange nuts on each side (C). A B 7mm Fiber Washer Left Side Shelf 1/4-20x1/2" Screw 7mm Fiber Washer Back of Firebox 1/4-20x1/2" Screw Support Bracket C 1/4-20x1/2" Machine Screw Qty.
10 • Attach side burner bezel and valve with #8x3/8” SS screws. (A). • Place side burner into shelf. Make sure valve is inside side burner tube. Attach side burner with #8 wing nut (B). Hook venturi clip to side burner tube and around manifold. Attach side burner ignitor wire to ignitor as shown (C). • Press side burner control knob onto valve stem (D). • Place grate onto side burner shelf (E).
11 • Attach handle to door with #10-24x1/2” machine screws, 5mm flat washers and 5mm lock washers (A). • Insert hinge pin on bottom shelf into hole in door. Press upper hinge pin in front door brace, align hinge hole on top of door, and release hinge pin into door.
12 • Place heat tents over tube burners and the heat tent for sear burner over sear burner by inserting tabs into slots in front of firebox. Opposite ends of heat tents rest on pins in back of firebox. x rebo f Fi ck o Ba Heat Tent, F/Sear Burner (Stainless Steel) Hea Pin t Te nt Heat Tent (Black) Sear Burner ox ireb fF nt o Fro He at Te nt 13 • Place cooking grates onto grate rests. • Insert ends of Warming Rack pivot wire into holes in sides of gril lid.
14 • Place grease pan into grease tray, then place the tray into the cart . Grease Tray Grease Pan 15 CAUTION Failure to install grease tray and grease pan will cause hot grease to drip from bottom of grill with risk of fire or property damage. • Attach natural gas hose as shown.
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution • Turn off gas at LP cylinder or at source on natural gas systems. If the hose is cracked or cut but not burned, simply replace valve/hose/ regulator. If the hose is burned, the cause could be other than a faulty valve/hose/regulator. Discontinue use of grill until a plumber or gas technician has investigated and corrected the problem.
Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light using ignitor. (See Electronic Ignition Troubleshooting also) ELECTRONIC IGNITION: • No spark, no ignition noise. • See Section I of Electronic Ignition System. • No spark, some ignition noise. • See Section II of Electronic Ignition System. • Sparks, but not at electrode or at full strength. • See Section III of Electronic Ignition System. Burner(s) will not match light.
Troubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when Electronic Ignition Button is pressed; no noise can be heard from spark module. Possible Cause Check Procedure Prevention/Solution • Battery not installed properly. • Check battery orientation. • Install battery (make sure that “+” and “–” connectors are oriented correctly, with “+” end up and “–” end down.) • Dead battery.
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