Use & Care Guide Model: D02 M90349 Kenmore Natural Gas Grill ®/MD P/N G651-001-250801 Sears Canada Inc. Toronto, ON., M5B 2C3 www.sears.
DANGER WARNING If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2.
Table of Contents WARRANTY For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Grill Information Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 KENMORE GRILL WARRANTY Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 One Year Full Warranty on Kenmore Grill Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARNING Do not attempt to repair or alter the hose/quick disconnect for any “assumed” defect. Any modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by manufacturer. NOTE: DO NOT over tighten screws and washers that come into contact with porcelain coated surfaces. Over tightening may cause the porcelain coating to crack and break, resulting in exposed metal that will be prone to rust.
GRILLING GUIDE – Getting Started First Time Use Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from all grill surfaces before first use. We recommend operating your grill on its highest setting for 1520 minutes prior to your first use. This aids in removing the oils used during manufacturing.
GRILLING GUIDE – Grilling 101 Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling. Before you start grilling, organize your food according to cooking technique and required cooking time, and optimize the use of your grilling area.
GRILLING GUIDE – Tips & Tricks Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions. In cold weather, you will need more heat to reach an ideal cooking temperature, and grilling may take longer. The meat's internal temperature and thickness can also affect cooking times. Cold and thicker meats will take longer to cook.
GRILLING GUIDE – Cleaning Your Grill Why Clean? We've all heard the saying, “an ounce of prevention is worth a pound of cure.” This is great advice when it comes to keeping your grill clean. Routine Care Periodic cleaning of this grill is necessary, as grill fires can occur when grease and food debris collect in the bottom of the grill. After each use, remove any remaining food particles from the cooking grate and inside of the grill using a grill brush.
Connecting Your Grill to the Natural Gas Source. 1. A professionally-installed shut-off valve between the supply piping and the socket is recommended, but not required, by the National Fuel Gas Code. Socket connection must be made outdoors. 2. Coat the gas supply pipe nipple with gas resistant pipe dope or approved teflon tape. Screw socket onto gas supply pipe (house gas source) as shown in Figure A below, and wrench-tighten. 4.
Leak Testing USE AND CARE 1. Turn all grill control knobs to OFF. DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. 2. Be sure gas hose is tightly connected to gas source. 3. Completely open gas source. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4. Brush soapy solution onto area circled below. NOTE: Side burner shelf fascia not shown for clarity.
WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. • Do not use charcoal or ceramic briquets in a gas grill.
Ignitor Lighting ▲ Do not lean over grill while lighting. 1. Turn OFF gas burner control valves. 2. Turn ON gas at source. 3. Open lid during lighting. 4. To ignite, push and turn IGNITION BURNER knob to HIGH. 5. Push and hold ELECTRONIC IGNITION button until the burner lights. 6. If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. 7.
Burner Flame Check • Remove cooking grates and heat diffusers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. HIGH LOW Turning Grill Off • Turn all knobs to the OFF position. Turn off Natural Gas source. Ignitor Check • Turn gas off at source.
CAUTION SPIDER ALERT! Important: Always ensure that the venturi burner tubes are clean. A venturi burner tube has a narrow area in which spiders tend to build nests. SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the burner tubes. VALVE CONTROL PANEL SPIDER WEBS INSIDE VENTURI TUBE BURNER Spiders or small insects have been known to create “flashback” problems.
PARTS LIST Key Qty Description Part # Key Qty Description 39 1 ELECTRODE WIRE, F/ SIDEBURNER 40 1 SIDEBURNER VALVE CLIP Part # G602-0007-W1 1 1 BOTTOM SHELF G651-0055-W1 2 1 LEFT SIDE CART PANEL 3 1 RIGHT SIDE CART PANEL G651-2200-W1A G651-2300-W1A 4 2 MATCH HOLDER G401-0079-W1 41 1 SIDEBURNER LID G521-0021-W1 5 4 CASTER SOCKET G408-0036-W1 42 1 HINGE, F/ SIDEBURNER G513-1100-W1 G651-7701-W1 43 1 HANDLE, F/ SB LID SIDEBURNER GRATE G517-0011-W2 1 1 6 1 LOWER BACK PANEL
PARTS DIAGRAM 60 11 17 62 61 55 35 42 54 41 20 52 52 52 54 54 54 52 24 24 37 18 22 23 24 24 19 15 16 13 14 12 44 34 21 20 20 20 53 52 43 45 20 38 31 33 40 25 32 27 39 26 56 36 28 29 29 29 30 30 30 30 30 30 29 29 29 57 30 29 3 4 7 58 4 59 50 50 51 48 47 6 46 10 46 2 5 5 8 1 9 8 49 9 49 51 16 • 466226313
ASSEMBLY 1 1 • Attach bottom shelf, oriented as shown, to left and right leg assemblies with 1/4-20x2-3/8” machine screws and 1/4-20 flange nuts. For Front Door Brace Assembly Right Side Panel Left Side Panel 1/4-20x2-3/8" Machine Screw Qty: 6 Front Rear Bottom Shelf 2 1/4-20 Flange Nut Qty: 6 • Place lower back panel between side panels as shown. Attach to left and right side panels with (4) #8x3/8” sheet metal screws. Then attach to bottom shelf with (2) #8x3/8” sheet metal screws.
3 • Place front door brace as shown. Attach to left and right leg assemblies with 1/4-20x2-3/8" machine screws and 1/4-20 flange nuts.
4 • Turn assembly upside down. • Insert Caster Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on • the bottom shelf until secure. Remove the Caster Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front (B). After all 4 casters are secure remove the Caster Pin and save for future maintenance.
• Stand cart upright. • This step requires two people to lift and position grill head onto cart. • Carefully lower the grill head onto the cart. Attach with 1/4-20x1/2" screws.
6 • • • • Attach right side fascia to right side shelf with #10-24x3/8" screw assemblies (A). Hook the right side shelf to firebox by the pre-assembled screws (B). Inside firebox, insert 7mm fiber washer and 1/4-20x1/2” screw as shown (C). Attach shelf with 1/4-20x1/2" screw and 1/4-20 flange nuts, and fasten the two pre-assembled screws (D). Right Side Shelf B #10-24x3/8" screw assembly Qty. 3 1/4-20x1/2" Machine Screw Qty. 2 1/4-20 Flange Nut Qty. 1 7mm Fiber Washer Qty.
• • • • 8 Attach left side fascia to left side shelf with #10-24x3/8" screw assemblies (A). Hook the side burner shelf to firebox by the pre-assembled screws (B). Inside firebox, insert 7mm fiber washer and 1/4-20x1/2” screw as shown (C). Attach shelf with 1/4-20x1/2" screw and 1/4-20 flange nuts, and fasten the two pre-assembled screws (D). Side Burner Shelf B #10-24x3/8" screw assembly Qty. 3 1/4-20x1/2" Machine Screw Qty. 2 7mm 1/4-20 Flange Nut Fiber Washer Qty. 1 Qty.
10 • Attach side burner bezel and valve with #8-32x3/8” Stainless Steel screws. (A). • Place side burner into shelf. Make sure valve is inside side burner tube. Attach side burner with #8 wing nut (B). Hook venturi clip to side burner tube and around manifold. Attach side burner ignitor wire to ignitor as shown (C). • Press side burner control knob onto valve stem (D).
11 • Place side burner lid onto left side shelf and align hinges holes in back of lid with side shelf holes. Attach side burner lid assembly to side shelf with #8-32 x3/8" screws and #8-32 hex nuts. • Place side burner cooking grate and griddle onto side burner shelf. #8-32x3/8" Screw #8-32X3/8” Screw Qty. 4 #8-32 Hex Nut Qty.
12 • Attach handle to door with #10-24x1/2” machine screws, 5mm flat washers and 5mm lock washers (A). • Insert hinge pin on bottom shelf into hole in door. Press upper hinge pin in front door brace, align hinge hole on top of door, and release hinge pin into door. A Hinge Pin hole Hinge Pin hole 5mm Lock Washer #10-24x1/2" Machine Screw Qty. 4 Left Handle #10-24x1/2" Machine Screw Right Handle 5mm Flat Washer 5mm Flat Washer Qty. 4 Right Door Left Door 5mm Lock Washer Qty.
13 • Place heat diffusers over tube burners and the heat diffuser for sear burner over sear burner by inserting tabs into slots in front of firebox. Opposite ends of heat diffusers rest on pins in back of firebox. of Back ox Fireb Hea Heat Diffuser, F/Sear Burner (Stainless Steel) t Di Pin ffus er Heat Diffuser (Black) Sear Burner ox ireb F f to Fron He at Di ffu 14 • Place cooking grates onto grate rests. • Insert ends of Warming Rack pivot wire into holes in sides of gril lid.
16 15 • Place grease pan into grease tray, then place the tray into the cart. CAUTION Failure to install grease tray and grease pan will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease Tray Grease Pan 16 • Attach natural gas hose as shown. NOTE: Sideburner shelf fascia not shown for clarity.
17 • Remove the warming rack and open the side burner lid before assembling rotisserie. • Remove the pre-assembled screws, fiber washers and flange nuts from rotisserie brackets. Then attached the handle side rotisserie bracket to left and motor side rotisserie bracket to right side of firebox, as shown A. • Push rotisserie motor onto the motor side rotisserie bracket, as shown B. • Insert the rotisserie bushing and rotisserie washer to the threaded end of the spit rod. Attached the rotisserie handle.
Rotisserie Operation Instructions Use only a Ground Fault Interrupter (GFI) protected circuit with this rotisserie motor. 1. Make sure power switch on the rotisserie motor is in the “OFF” position. 2. Connect rotisserie motor plug to an extension cord, then put the extension cord plug into the outlet on the wall. 3. After placing the spit rod as stated in the assembly instructions, turn the rotisserie motor to “ON”. WARNING • Keep any electrical supply cord away from any heated surface.
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from cracked/cut/burned hose. • Damaged hose. • Turn off gas at source on natural gas systems. If the hose is cracked or cut but not burned, simply replace the hose with an approved replacement from the manufacture. If the hose is burned, the cause could be other than a faulty hose.
Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light using ignitor. (See Electronic Ignition Troubleshooting also) ELECTRONIC IGNITION: • No spark, no ignition noise. • See Section I of Electronic Ignition System. • No spark, some ignition noise. • See Section II of Electronic Ignition System. • Sparks, but not at electrode or at full strength. • See Section III of Electronic Ignition System. Burner(s) will not match light.
Troubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when Electronic Ignition Button is pressed; no noise can be heard from spark module. Possible Cause Check Procedure Prevention/Solution • Battery not installed properly. • Check battery orientation. • Install battery (make sure that “+” and “–” connectors are oriented correctly, with “+” end up and “–” end down.) • Dead battery.
Notes 466226313 • 33
Notes 34 • 466226313
Notes 466226313 • 35
Get it fixed, at your home or ours! Your Home For troubleshooting, product manuals, repair and expert advice: Please call Grill Service Center for Help and Parts For English and French service: please call 1-800-241-7548 For repair – in your home – of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner’s manuals that you need to do-it-yourself.
