ASSEMBLY,USE AND CARE MANUAL 4632235 463233503 CAUTION: Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. INSTALLER/ ASSEMBLER: Leave these instructions with consumer. THIS GRILL IS FOR OUTDOOR USE ONLY CONSUMER: Keep this manual for future reference. WARNING Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage.
WARNING FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2. An LP Tank not connected for use shall not be stored in the vicinity of this or any other appliance. FOR YOUR SAFETY If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, immediately call your gas supplier or your fire department.
Table of Contents For Your Safety ......................................................................... 2 Call Grill Service Center For Help And Parts ........................... 2 Installation Safety Precautions ................................................. 2 Safety Symbols ......................................................................... 2 Table of Contents ..................................................................... 3 Warranty .....................................................
Before Beginning Assembly • Necessary tools for assembly of your grill include: Phillips® screwdriver, pliers and adjustable wrench.
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4. Screw the 4 casters into the caster seats in the bottom of each cart leg. Turn the threaded caster stem by hand, clockwise until it stops. Fully tighten with the wrench provided. See Fig. 2. Assembly - 463233503 • Unpack and remove all protective packaging. 1. Position bottom shelf with the tank hole toward the left side. See Fig. 1. VERY IMPORTANT: The labels on the cart legs indicate their assembly position to the bottom shelf.
11. Place the side shelves over the brackets and cross braces with the wider-spaced shelf holes to the outside (shelf with trim plate on right side). Be sure the inside shelf holes align with holes in bowl support bracket. See Fig. 3. 12. To install the side shelf handle, remove the bolt and washer from one side of the handle (cap remains with handle). From beneath shelf, place washer onto bolt and insert bolt through end of shelf bracket, side shelf, and into handle.
15. Secure grill head to all cart legs using 4 of the 1/4x2-1/2" Phillips-head screws and 1/4" nuts. See Fig. 6. 16. Fully tighten all leg screws, rear panel screws, door bracket screws, and grill head screws. 17. From the back of the cart, slide the grease draining tray into the grill head. Place the grease receptacle into the notches on the bottom of the tray.
Warming rack FIGURE 10 Use and Care LP Tank Flame tamer Cooking grid Lower ledge 26. Attach rotisserie motor bracket to bowl side panel using screws, washers, and nuts provided, then slide motor onto bracket. See Fig. 11. 27. Twist handle onto threaded end of spit rod, then add bushing, collar, and forks to spit. Insert spit into motor and rest collar in groove of opposite side.
LP Tank Leak Test For your safety • Leak test must be repeated each time LP tank is exchanged or refilled. • Do not smoke during leak test. • Do not use an open flame to check for gas leaks. • Grill must be leak checked outdoors in well-ventilated area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks. Use a clean paint brush and 50/50 soap and water solution. Use mild soap and water. ▲ Do not use household cleaning agents.
D ANGER • NEVER store a spare LP tank under or near grill or in enclosed areas. • Never fill the cylinder beyond 80% full. An overfilled spare LP tank is hazardous due to possible gas released from the safety relief valve. The safety relief valve on a LP tank could activate releasing gas and cause a fire, resulting in serious injury, property damage or death. • If you see, smell or hear escaping gas, immediately get away from the LP tank/grill and call your fire department.
WARNING For Safe Use Of Your Grill: • • • • • Do not let children operate or play near grill. Keep grill area clear and free from materials that burn. Do not block holes in bottom or back of grill. Check burner flames regularly. Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under a surface that can catch fire. • Use grill at least 3 ft. from any wall or surface. Maintain 10 ft.
Ignitor Check General Grill Cleaning Valve Check • Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush to insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/oven cleaner to painted surfaces. • Plastic parts: wash with warm soapy water and wipe dry.
Indirect Cooking Food Safety Poultry and large cuts of meat cook slowly to perfection on the grill by indirect heat. The heat from selected burners circulates gently throughout the grill, cooking meat or poultry without the touch of a direct flame. This method greatly reduces flare-ups when cooking extra fatty cuts because there is no direct flame to ignite the fats and juices that drip during cooking. • Food safety is a very important part of enjoying the outdoor cooking experience.
Troubleshooting Problem Possible Cause Prevention/Cure Burner will not light using ignitor. - Wires and/or electrode covered with cooking residue. - Clean wires and/or electrode with rubbing alcohol and clean swab. - Electrode cracked or broken "sparks at crack" - Replace electrode(s). - Electrode tip not in proper position - Main Burners: Tip of electrode should be pointing toward tip of collector box. The distance should be 1/8" to 1/4", adjust if necessary.
Troubleshooting - Electronic Ignition Problem Possible Cause Check Procedure Solution No sparks appear at any electrodes when ignition button is pushed; no noise can be heard from spark module. - Battery not installed properly. - Check battery orientation. - Install battery (make sure that "+" and "–" connectors are oriented correctly, with "+" end down and "–" end up.) - Dead battery. - Has battery been used previously? - Replace battery with new AA-size alkaline battery.