461611514 during assembly, please call 1-800-241-7548.
TABLE OF CONTENTS THIS GRILL IS FOR OUTDOOR USE ONLY. For Your Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Grilling Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 WARNING Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage.
GRILLING GUIDE – Getting Started First Time Use Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from all grill surfaces before first use. We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use. This aids in removing the oils used during manufacturing.
GRILLING GUIDE – Tips & Tricks Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions. In cold weather, you will need more heat to reach an ideal cooking temperature, and grilling may take longer. The meat's internal temperature and thickness can also affect cooking times. Cold and thicker meats will take longer to cook. Skewers Metal skewers should be flat, with long handles.
LP Cylinder Filling USE AND CARE LP Cylinder Removal, Transport and Storage •Turn OFF all control knobs and LP cylinder valve. Turn coupling nut counterclockwise by hand only - do not use tools to disconnect. Loosen cylinder screw beneath bottom shelf or disconnect other retention means, then lift LP cylinder up and and out of cart. Install safety cap onto LP cylinder valve. Always use cap and strap supplied with valve.
WARNING • Do not use grill until leak-tested. • If a leak is detected at any time, STOP! • If you cannot stop a gas leak by closing the LP cylinder valve leave area and call your fire department! Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection.
Burner Flame Check • Remove cooking grates and heat tents. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check on side burner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. HIGH CAUTION SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER LOW Turning Grill Off • Turn all knobs to the OFF position.
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
PARTS LIST Key 1 2 Qty 1 1 3 4 1 1 LOGO PLATE VALVE/HOSE/REGULATOR ASSEMBLY 5 6 1 1 CONTROL PANEL BURNER 7 8 1 2 9 2 10 2 11 1 ELECTRODE/COLLECTOR SIDE SHELF MOUNTING BRACKET, F/ SIDE SHELF, (LF/RB) MOUNTING BRACKET, F/ SIDE SHELF, (LB/RF) CART LEG,UPPER LEFT 12 13 2 1 WHEEL AXLE ROD 14 15 1 1 SIDE BRACE CART LEG,UPPER RIGHT 16 17 1 1 MATCH HOLDER RIGHT BACK LEG,STRAIGHT 18 19 1 1 LEFT BACK LEG,STRAIGHT RIGHT FRONT LEG,CURVED 20 21 2 1 EXTENDER LEFT FRONT LEG,CURVED 22 23 2
PARTS DIAGRAM #37 #3 #2 #33 #25 #8 #6 #27 #35 #10 #26 #32 #7 #36 #1 #9 #8 #11 #34 #15 #16 #31 #30 #4 #9 #29 #5 #10 #17 #14 #18 #19 #28 #23 #21 #22 #24 #13 #22 #20 #12 10
ASSEMBLY D 1 #22 C #18 C #11 A #14 D B #21 A #10-24x1-1/4" Machine Screw Qty. 1 2ND 1ST 3RD B D C #10-24 Flange Nut Qty. 1 C 1" Hitch Pin Qty. 2 D Hinge Pin Qty. 2 2 A #17 B #22 B #15 A A B #10-24x1-1/4" Machine Screw Qty. 3 1ST B #10-24 Flange Nut Qty.
3 #17 # 18 A # 19 # 14 #10-24x2" Machine Screw Qty. 4 B #21 A # 15 # 24 B #11 #10-24 Flange Nut Qty. 4 4 A #13 #10-24x1-1/4" Machine Screw Qty. 8 #23 #12 B D #10-24 Flange Nut Qty. 8 B C A 1” Hitch Pin Qty. 1 #23 D Wheel Bushing Qty.
5 # 11 # 15 A #5 B A #10-24x2" Machine Screw Qty. 4 # 23 B #10-24 Flange Nut Qty. 4 6 A # 31 #10-24x1/2" Machine Screw Qty.
7 A # 28 #8x3/8" Sheet Metal Screw Qty. 2 A 8 A #10-24x1/2” Machine Screw Qty. 2 # 29 B C #10-24 Flange Nut Qty. 2 A B C # 34 #10-24X3/8'’ Wing Screw Qty.
1ST 9 A #1 #6 C #10-24x1-1/4" Machine Screw Qty. 4 B A B C #10-24 Flange Nut Qty. 8 E 2ND D C C 5X15 Fiber Washer Qty. 10 #1 #6 D E #29 B #10-24x1/2” Machine Screw Qty. 2 # 30 3RD #4 #6 #7 #29 #31 15 #10-24x2" Machine Screw Qty.
10 X2 #9 D 1ST # 10 E A 1/4-20x1-1/4" Machine Screw Qty. 4 #8 B 1/4-20x1/2" Machine Screw Qty.4 2ND C 1/4-20 Flange Nut Qty. 4 D #8x3/8" Sheet Metal Screw Qty. 8 3RD E Side Shelf Bushing Qty.
11 A B A B # 32 C #10-24x1/2” Machine Screw Qty. 4 B 5X15 Fiber Washer Qty. 8 C #10-24 Flange Nut Qty. 4 # 25 12 A #2 #10-24x1/2” Machine Screw Qty. 4 B #10-24 Flange Nut Qty. 4 C 5X15 Fiber Washer Qty.
13 B A A 1" Hitch Pin Qty. 2 B Hinge Pin Qty.
2ND 15 1ST # 36 # 35 16 1ST CAUTION Cylinder valve must face to front of cart once tank is attached. Failure to install cylinder correctly may allow gas hose to be damaged in operation, resulting in the risk of fire.
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from cracked/cut/burned hose. •Damaged hose. •Turn off gas at LP cylinder or at source on natural gas systems. Discontinue use of product and replace valve/hose/regulator. Once valve/hose/regulator replaced conduct complete leak check per manual. Gas leaking from LP cylinder. •Mechanical failure due to rusting or mishandling.
Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light using ignitor. PIEZO PUSH-BUTTON AND ROTARY: •Push-button sticks at bottom. •Replace ignitor. •Rotary knob rotates without clicking. •Replace knob. •Sparking between ignitor and electrode. •Inspect wire insulation and proper connection. Replace wires if insulation is broken. Burner(s) will not match light. •See “GAS ISSUES:” on previous page. •Match will not reach.
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