Owner’s Manual LP Gas & Charcoal Grill Models 5650 and 5072 Patented Keep your receipt with this manual for Warranty. Customer Service 1-912-638-4724 Service@CharGriller.com 5650/5072_OM_A1 Contents of this manual are Trademarked and Copyrighted by Char-Griller | A&J Manufacturing. Using the information contained in this manual without consent of Char-Griller and/or A&J Manufacturing is strictly prohibited.
WARNING A propane gas cylinder is required for operation. This gas grill is not intended for commercial use. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. IF YOU ARE ASSEMBLING THIS UNIT FOR SOMEONE ELSE, GIVE THIS MANUAL TO HIM OR HER TO SAVE FOR FUTURE REFERENCE. FOR CUSTOMER SERVICE, CALL 912638-4724. For use outdoors and in well-ventilated areas. WARNING: Improper installation, adjustment, alteration, service, or maintenance could cause injury or property damage.
LP Gas & Charcoal Grill STOP! CALL FIRST! DO NOT RETURN PRODUCT TO STORE. CALL (912) 638-4724 or email us at: Service@CharGriller.com. This product has been built to the highest quality standards. If you have any questions not addressed in these instructions, have service or usage-related questions, or want to order replacement parts, contact our Customer Service Center. Have your grill’s serial number ready (located on the back of the grill body or on the leg) when calling.
IMPORTANT SAFETY WARNINGS read all safety warnings and instructions carefully before assembling and operating your grill Read the following instructions carefully and be sure your barbecue is properly assembled, installed and maintained. Failure to follow these instructions may result in serious bodily injury and/or property damage. If you have any questions concerning assembly or operation, consult your dealer or LP gas company. When used, always place the appliance and gas bottle on flat level ground.
LP Gas & Charcoal Grill spark or heat source. Grill must be kept away from flammable materials. Turn off gas supply at gas container after use. Do not alter this grill in any manner. Do not touch metal parts of grill until it has completely cooled (about 45 minutes) to avoid burns, unless you are wearing protective gear (BBQ mittens, pot holders, etc.). Note that parts sealed by manufacturer or its agent must not be altered.
CAUTION This grill is for use with propane gas only (propane gas cylinder not included). Never attempt to attach this grill to the self-contained propane system of a camper trailer, motor home or house. Never use charcoal or lighter fluid with gas grill. Do not use gasoline, kerosene or alcohol for lighting. The LP gas supply cylinder must be constructed and marked in accordance with the specifications for propane gas cylinders of the U.S. Department of Transportation (DOT) CFR 49.
LP Gas & Charcoal Grill Disconnect the propane tank (LP tank) by first turning off valve on top of propane tank, turn off burner valves, then disconnect regulator from valve on propane tank by turning plastic connector counter clockwise. Unscrew wing-bolt in bottom shelf to release the tank for removal. DANGER Liquid propane (LP) gas is flammable and hazardous if handled improperly. Know its characteristics before using any propane product.
CAUTION: Handles are Hot CUATION: Handles are Hot 5650/5072_OM_A1 8
LP Gas & Charcoal Grill warranty information Char-Griller® Gas Grill Char-Griller® will repair or replace any defective part of its Grills for a period of up to one (1) year from the date of purchase. Char-Griller® will also repair or replace the charcoal grill body (lid and bottom half) and gas grill lid of its grillers/smokers if the metal is rusted through or burned through for a period up to five (5) years from date of purchase.
parts list Model 5650 5650/5072_OM_A1 10
LP Gas & Charcoal Grill parts list Model 5072 5650/5072_OM_A1 11
parts list 5072 Item QTY 1 1 5650 QTY 1 Part Name 5072 Item QTY 5650 QTY Part Name GAS HOOD ASSEMBLY 41 1 1 ACORN NUT 42 1 1 SMOKESTACK SPRING 2 1 1 CHARCOAL HOOD ASSEMBLY 3 2 2 WARMING RACK 4 6 6 COOKGRATE - PORCELAIN GRATES 43 1 1 SIDE BURNER SPARKER TIP 44 3 3 BURNER TUBE/ FLARE UP SHIELD SUPPORT (BACK) 45 3 3 BURNER TUBE/ FLARE UP SHIELD SUPPORT (FRONT) 5 2 2 GRATE HANGER 6 1 1 ASHPAN 7 1 1 BOTTOM HALF GAS 46 1 1 SIDE BURNER BODY 8 1 1 BOTTOM HA
LP Gas & Charcoal Grill Hardware and Tools Needed Assembly: Requires 2 people. Get another person to help. Tools Needed: Pliers, Phillips Head Screwdriver and a 7/16” Nut Driver. NOTE: Do Not tighten any bolts unless instructed to do so. Tightening too soon may prohibit parts from fitting together. All Hex Nuts should be on the inside of the grill unless stated otherwise. Unpack all contents in a well cleared and padded area. Estimated Assembly Time: 45 minutes STOP! Do Not Return to Store.
ASSEMBLY Step 1 Attach the LEFT LEG WELDED ASSEMBLY and RIGHT LEG WELDED ASSEMBLY to FRONT & BACK CART BRACE ASSEMBLY using eight (8) ¼-20 x ½” HEX BOLTS, eight (8) ¼” LOCK WASHERS.
LP Gas & Charcoal Grill Step 2 Attach FRONT & BACK CART BRACE to LEFT LEG WELDED ASSEMBLY and RIGHT LEG WELDED ASSEMBLY using four (8) ¼-20 x ½” HEX BOLTS.
Step 3 Install one (1) FLAT WASHER, one (1) COTTER PIN, and one (1) HUB CAP onto AXLE, then slide AXLE through WHEELS and LEFT LEG WELDED ASSEMBLY, as shown below. Finish by attaching 2nd WASHER, COTTER PIN, and HUB CAP.
LP Gas & Charcoal Grill Step 4 Attach CATCH PAN SLIDER BRACKETS and CATCH PAN STOPPER BRACKET to GAS GRILL BODY BOTTOM HALF using six (6) #10-24 x 2/5” SCREWS.
Step 5 Attach GRILL BODIES onto CART using eight (8) ¼-20 x ½” HEX BOLTS, eight (8) ¼” LOCK WASHERS, and eight (8) ¼” FLAT WASHERS.
LP Gas & Charcoal Grill Step 6 Insert REMOVABLE CATCH PAN under GRILL BODY through CATCH PAN SLIDER BRACKETS, as shown below.
Step 7 Attach CONTROL PANEL to front of GAS GRILL BODY, and SIDE BURNER to side of GAS GRILL BODY, using eight (8) ¼-20 x ½” HEX BOLTS and eight (8) ¼” LOCK WASHERS. NOTE: The head of the HEX BOLTS should be facing inside the grill after the CONTROL PANEL and SIDE BURNER are successfully attached. Control Panel Screw four (4) HEX BOLTS and four (4) LOCK WASHERS into the SIDE BURNER SIDE. Screw four (4) HEX BOLTS and four (4) LOCK WASHERS into the CONTROL PANEL.
LP Gas & Charcoal Grill Step 8 Install BURNERS in GAS GRILL BODY, by sliding the burner over the end of the valve and secure using three (3) BURNER SCREWS, as shown below. The burner with the longer wire goes on the right side of the GRILL BODY.
Step 9 Connect IGNITOR WIRES to IGNITOR RECEPTORS. Ignitor Receptors Ignitor Wires Step 10 Attach DAMPER CIRCLE BODY to the inside of CHARCOAL GRILL BODY using one (1) ¼-20 x ¾” HEX BOLT, two (2) ¼” FLAT WASHERS, one (1) ¼” LOCK WASHER, and one (1) ¼-20 FLANGE HEX NUT, as shown below.
LP Gas & Charcoal Grill Step 11 Attach SIDE HANDLE to side of CHARCOAL GRILL BODY using two (2) ¼-20 x ½” HEX BOLTS and two (2) ¼” LOCK WASHERS Lock Washer Hex Bolt CHARCOAL GAS PARTS USED IN STEP: 1/2” Hex Bolt (2) Lock Washer (2) 5650/5072_OM_A1 23
Step 12 Attach HOOD HANDLES to GAS GRILL HOOD and CHARCOAL GRILL HOOD with two (2) LOCK WASHERS and two (2) WING NUTS per handle. Then, attach THERMOMETER and BEZELS to GRILL HOODS. THERMOMETER inserts through BEZEL and then GRILL HOOD. Secure with a WING NUT.
LP Gas & Charcoal Grill Step 13 Attach two (2) GAS SMOKESTACKS to GAS GRILL HOOD, and one (1) CHARCOAL SMOKESTACK to CHARCOAL GRILL HOOD using six (6) ¼-20 x ½” HEX BOLTS and six (6) ¼-20 FLANGE HEX NUTS. PARTS USED IN STEP: Hex Bolt 1/2” Hex Bolt (6) Hex Nut (6) Flange Hex Nut Step 14 Attach GRILL HOODS to GRILL BODIES using two (2) HINGE PINS, three (3) SMALL COTTER PINS, and one (1) CENTER HINGE PIN. TIP: Mount the charcoal hood first, by inserting the center hinge pin from the right.
Step 15 Attach WARMING RACKS to inside of GRILL HOODS using four (4) ¼-20 x 1 1/2” HEX BOLTS, four (4) ¼-20 x 3/4” HEX BOLTS, and twelve (12) ¼-20 FLANGE HEX NUTS.
LP Gas & Charcoal Grill Step 15 Continued EXPLODED VIEW EXPLODED VIEW 5650/5072_OM_A1 27
Step 16 Attach POT STAND to SIDE BURNER BODY, attach HEAT TENT over SIDE BURNER, and place ASHPAN in CHARCOAL GRILL BODY with FIRE GRATE HANGERS. Pot Stand Flame Tent Step 17 Place COOKING GRATES in GRILL BODY.
LP Gas & Charcoal Grill Step 18 Slide one (1) GREASE TRAY into place on guide rails underneath SIDE BURNER BODY and other GREASE TRAY underneath CATCH PAN. Step 19 Attach UTENSIL HOOKS to SIDE BURNER using (3) “S” HOOKS.
Step 20 Attach TANK SECURE BRACKET to front of GAS GRILL BODY.
LP Gas & Charcoal Grill Step 21 Unscrew IGNITER PUSH BUTTON and insert one (1) “AA” battery, negative side first. Then screw back IGNITER PUSH BUTTON.
Fully Assembled Model # 5650 Model # 5072 Caution: Use only the regulator provided! If a replacement is necessary, please call our customer service department, 912- 638-4724. Do NOT use replacement parts that are not intended for this grill. Hint: The paper label that is affixed to the hood is more easily removed when the hood is warm. Any remaining glue residue can be cleaned off with a spray lubricant like WD-40 .
LP Gas & Charcoal Grill GRILL PREPARATION & OPERATING INSTRUCTIONS Connecting the Gas Cylinder to the Appliance This appliance is only suitable for use with low-pressure butane or propane gas or LPG mixtures, fitted with the appropriate low-pressure regulator via a flexible hose. The hose should be secured to the regulator and the appliance with hose clips. 1.
Storage of Appliance Storage of an appliance indoors is only permissible if the cylinder is disconnected and removed from the appliance. When the appliance is not in use, it should be covered and stored in a dry, dust-free environment. Gas Cylinder The gas cylinder should not be dropped or handled roughly! If the appliance is not in use, the cylinder must be disconnected. Replace the protective cap on the cylinder after disconnecting the cylinder from the appliance.
LP Gas & Charcoal Grill BEFORE USE CHECK FOR LEAKS Never check for leaks with a naked eye. Always use a soapy water solution. NOTE: Before starting the grill, check for leaks. Make sure the regulator valve is securely fastened to the burner and the cylinder to prevent fire or explosion hazard when testing for a leak. Always perform the “Leak Test” as described below before lighting the grill or each time the cylinder is connected for use.
After lighting, observe burner flame and make sure all burner ports are lit. If burner flame goes out during operation, immediately turn gas off on control panel and gas cylinder valve. Open hood and let gas clear for 5 minutes before relighting. Clean grill after each use. DO NOT use abrasive or flammable cleaners, as they damage parts and may start a fire. Side Burner 1. 2. 3. 4. Open lid during lighting. Lid must be open when burner is on. Burner valves must be in OFF position. Open cylinder valve.
LP Gas & Charcoal Grill Setting Up Set grill up on solid, flat surface with adequate wind shelter. Keep grill at least 1 ½ feet from nearest wall. Protect LP cylinder from direct sunlight and keep away from heat sources (max. 122°F). Do not move grill while hot, and do not leave unattended during operation. Position gas cylinder next to device such that hose is not bent, twisted, subject to tension, or touching any hot parts of appliance. DO NOT place gas cylinder directly under burners.
CLEANING AND CARE caution: All cleaning and maintenance should be done while grill is completely cool and with gas cylinder valve completely closed. Do not clean any grill part in a self-cleaning oven. The extreme heat will damage the finish. Recommended Cleaning Materials • • • • Mild dishwashing liquid detergent Nylon cleaning pad Hot water Wire brush Cleaning • • • • • • • • Burning off the grill after every use (approximately 15 minutes) will keep excessive food residue from building up.
LP Gas & Charcoal Grill Cleaning the Burner Assembly 1. 2. 3. 4. 5. 6. 7. 8. 9. Turn gas off at control knobs and gas tank. Remove cooking grates and heat shield. Remove grease collector. Remove burner by unscrewing self-taping screw using Phillips-head screwdriver. Lift burner up and away from gas valve orifice. Clean inlet (venture) of burner with small bottle brush or compressed air. Remove all food residue and dirt on outside of burner surface.
FURTHER INSTRUCTIONS PLEASE NOTE: NO RETURNS ON USED GRILLS Read all safety warnings and instructions carefully before assembling and operating your grill. NOTE: Grill interiors are not painted, rather coated with vegetable oil. DO NOT remove this coating. Cure both grills prior to cooking to protect interior and exterior finishes and prevent adding unnatural flavors to your food: 1.
LP Gas & Charcoal Grill TROUBLESHOOTING Gas Grill Troubleshooting Problem Burner will not light using knobs. Possible Cause Wires and/or electrode covered with cooking residue Electrode and burners are wet Electrode cracked or brokensparks at crack Wire loose or disconnected Burner will not light with match.
Gas Grill Troubleshooting Problem Possible Cause Excess flow safety device may have been activated Prevention/Cure Turn off knobs, wait 30 seconds, and light grill. If flames are still too low, resent the excessive flow safety device by turning off knobs and propane tank valve. Disconnect regulator, and turn burner control knobs off. Reconnect regulator and leak check connections. Turn propane tank valve on slowly, wait 30 seconds, and then light the grill.
LP Gas & Charcoal Grill Gas Grill Troubleshooting Problem Possible Cause Excessive cooking temperature Prevention/Cure Adjust (lower) temperature accordingly Persistent grease fire Turn knobs to OFF and turn Grease trapped by food buildup around burner system gas off Flashback (fire in burner tube(s)) Burner and/or burner tubes dirty Inside lid appears to be peeling (like paint peeling) Baked on grease buildup has Clean inside of lid thoroughly.
CUTS OF MEAT 5650/5072_OM_A1 44
LP Gas & Charcoal Grill GRILLING RECIPES Direct Heat • • • • Direct Heat is a high heat method used to cook foods that take less than 25 minutes to cook. Typically, this means foods that are relatively small or thin such as steaks, chops, boneless chicken breasts, fish fillets, hamburgers, etc. Cooking with a MEAT THERMOMETER ensures food is fully cooked. Insert into the thickest part not touching bone, and allow five minutes to register. Internal temperatures for FOWL should be 170°F to 180°F.
1/4 tsp pepper QUAIL OR DOVES: • • • • • • Cover birds in Italian dressing (Good Seasons or Kraft Zesty) and marinate overnight. Pour remaining dressing and cover with Texas Pete Hot Sauce for 6 hours. Wrap birds in thick bacon secured by a toothpick. Place on grill. Keep turning until bacon is black. Grill for 20 minutes. Sear with lid open and fire grate in high (hot) position for 1 minute on each side before lowering grate and closing lid.
LP Gas & Charcoal Grill You may also marinate by allowing to stand in marinade for 1 or 2 hours at room temperature before cooking, or let stand in covered dish in refrigerator up to 24 hours. • • • • • • Bring to room temperature before cooking. Mix in chopped onions, green peppers, salt, sear 3/4 inch patties on each side with fire grate in high position for a few minutes. Lower fire grate to medium position and grill with lid down to avoid flare-ups.
SMOKING RECIPES Indirect Heat Pan not included. Disposable bread pan is recommended. SMOKE BY COOKING SLOWLY (See chart above). 1. Place water/drip pan on left side of fire grate. 2. Place hot coals on right side (damper end) of fire grate. The charcoal basket accessory helps confine coals to one side. 3. Place meat above water pan. 4. Place fire grate in low position. 5. Close lid & control heat with dampers & adjustable grate.
LP Gas & Charcoal Grill SMOKED TURKEY: • • • • • Empty cavity rinse and pat dry with paper towel. Tuck wing tips under the back and tie legs together. Place in center of cooking grid directly above foil drip pan of water. Smoke for 12 minutes per pound. Allow several extra minutes per pound if stuffed to allow for expansion. Use a meat thermometer for best results (190F internal). SMOKED BAKED HAM: You can smoke fully cooked canned ham or smoked and cured whole ham or shank or butt portion.
SMOKED VENISON: Venison Marinade: 1 cup Balsamic or wine vinegar 1 cup olive oil 2 oz. Worcestershire 1/2 oz. Tabasco 2 tbsp. Season All 1-2 chopped jalapenos 3 oz. soy sauce Bacon Marinade 2 oz. wine vinegar 2 oz. Worcestershire 4 dashes Tabasco • • • • Place leg of venison in a container or “hefty bag” and marinate for 2-4 days, turning daily. Marinate bacon overnight in its marinade. Remove roast from refrigerator at least an hour before cooking.
LP Gas & Charcoal Grill SMOKED SPARE/BACK RIBS: • • • • Peel off tough layer of skin on back side. Rub all surfaces with seasoning. Place ribs in center of grid above drip pan and smoke approximately 1 1/2 hours or until meat pulls away from bone. Baste with barbecue sauce during last 30 minutes.
SHISH KABOB MARINADE: Mix 1 cup soy sauce 1/2 cup brown sugar 1/2 cup vinegar 1/2 cup pineapple juice 2 teaspoons salt 1/2 teaspoon garlic powder • • Mix ingredients and bring to a boil. Marinate beef in mixture a minimum of 4 hours.
LP Gas & Charcoal Grill ACCESSORIES Warming Rack Increase Grill Area Keeps Food Warm Cover Custom Fit Weather Resistant Protects Grill Finish Cover Accommodates Side Shelf or Side Fire Box (Model #8080 for 5650 grill Model #8087 for 5072 grill) Side Fire Box #22424 For Charcoal Grilling Attaches to Grill in Minutes Rotisserie #5022 Excellent for Effortless Grilling Universal Fit for Any Grill Charcoal Basket Confines Coals to One Side for Smoking Indirect Cooking Tank Cover #9955 Weather Resistant Nylon
For pricing or to order accessories visit: www.CharGriller.com OR CALL: 912-638-4724 P.O. Box 30864 Sea Island, GA 31561 912-638-4724 www.CharGriller.com Service@CharGriller.
