OWNER’S MANUAL 3-Burner Grill Model # 3072 LP Gas Grill A propane gas cylinder is required for operation. This gas grill is not intended for commercial use. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. IF YOU ARE ASSEMBLING THIS UNIT FOR SOMEONE ELSE, GIVE THIS MANUAL TO HIM OR HER TO SAVE FOR FUTURE REFERENCE. FOR CUSTOMER SERVICE, CALL 912638-4724 WARNING: Improper installation, adjustment, alteration, service or maintenance could cause injury or property damage.
Danger If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open Lid. 4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. Warning Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
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Table of Contents Important Safety Information .………………..page 5 - 6 Illustrated Parts List ……………………………….page 7 - 8 Tools, Assembly Tips and Hardware List …page 9 Assembly Instructions …………………………….page 10–22 Operating Grill Connecting Gas Cylinder…………………………..page 24 Cleaning and Care……………………………………page 25-26 Checking for Leaks………………………………..…page 27 Lighting Grill…...…………………………………….....page 28-30 Trouble Shooting……………………………………....page 31-32 Grill Preparation………………………………………..page 33 Recipes……………………………………………..…..
WARNING FOR YOUR SAFETY 1. DO NOT store or use gasoline or any other flammable vapors and liquids within 25 feet (8m) of this or any other appliance. 2. When cooking with oil/grease, do not allow the oil/grease to exceed 350°F (177°C). Do not store or use extra cooking oil in the vicinity of this or any other appliance. 3. An LP Cylinder not connected for use should be stored a minimum of 10 feet (3m) away from this or any other appliance. Never fill the cylinder beyond 80 percent full.
10. Do not touch metal parts of grill until it has completely cooled (about 45 minutes) to avoid burns, unless you are wearing protective gear (BBQ mittens, pot holders, etc.) 11. Do not alter this grill in any manner 12. Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts, or leaks, the hose must be replaced prior to operating the appliance. The replacement hose assembly will be that which is specified by the manufacturer. 13.
OM3072 E.
Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 DescripƟon GAS HOOD ASSEMBLY MANIFOLD/VALVES ASEEMBLY CONTROL PANEL (UFC) KNOB IGNITOR CATCH PAN, SMALL GREASE TRAY BOTTOM HALF SIDE SHELF UTENSIL HOOK LEG CROSS BAR LEG BRACE LONG LEG LEG CAP FRONT PANEL BOTTOM SHELF TANK BLOCK BAR AXLE ROD SHORT LEG WHEEL HUB CAP HOSE/VALVE/REGULATOR ASSEMBLY KNOB BEZEL VALVE, INTEGRATED, SB SIDEBURNER SHELF BODY SIDE BURNER IGNITOR SIDE BU
Assembly: Requires 2 people. Get another person to help. Tools Needed: Pliers, Phillips Head Screwdriver and a 7/16” Nut Driver. NOTE: Do Not tighten any bolts unless instructed to do so. Tightening too soon may prohibit parts from fitting together. All Hex Nuts should be on the inside of the grill unless stated otherwise. Unpack all contents in a well cleared and padded area. STOP! Do Not Return to Store. If you are missing parts or need assistance please email us at info@chargriller.
Assembly Instructions Step 1: Insert the Long Legs and Short Legs into the opening ends of the Leg Cross Bars. Then place the Leg Braces over the Legs and Leg Cross Bars and secure them with Lock Washers and two 1/2” Hex Bolts per leg. (NOTE: The orientation of the Leg Cross Bar is very important for later steps. The two holes on each Leg Cross Bar must be facing toward the center of the assembly.
Step 2 Lay the cart assembly from previous step on one side then place the Bottom Shelf between the four legs then secure it with four Lock Washers and four 1/2” Hex Bolts. The Bottom Shelf with the Tank Hole should be on the Short Legs side opposite the Long Legs. NOTE: Long Legs have Leg Caps on them. Bottom Shelf Short Legs Hex Bolt Long Legs Lock Washer Leg Cap Step 3 Lay the cart assembly down with the Long Legs on the floor then install the Wheels and Wheel Axle.
Step 4 Stand the Cart up right. Place Front Panel between Short and Long Legs and secure it with four Lock Washers and four 1/2” Hex Bolts. Front Panel Hex Bolts Lock Washers Step 5 Attach two Slider Brackets and one Stopper Bracket onto the bottom of the Grill Body with six #10-24 x 0.40” Bolts. (NOTE: Oriented The Slider and Stopper Brackets as shown below. This is critical for installing the Catch Pan on later step). The Bolts should go in from inside the Grill Body.
Step 6 Attach the Cylinder Block Bar onto the assembly Cart. First insert the hook on the Cylinder Block Bar into the hole at the center of the Leg Brace then secure the other end with a Flat Washer, Lock Washer, and 1/2” Hex Bolt. Leg Brace Hex Bolt Lock Washer 1/4” Flat Washer Cylinder Block Bar Step 7 Attach the Grill Body to the previous assembly cart using four Lock Washers, four Flat Washers, and four 1/2” Hex Bolts from the inside of the Grill Body.
Step 8 Install the Catch Pan onto the bottom of the Grill Body by sliding the Catch Pan underneath the Grill Body bottom. Making sure that the Brackets on the Catch Pan rest on top of Slider Brackets. Slid the Catch Pan all the way till you can hang the Catch Pan side bracket onto the Stopper Bracket. Catch Pan Side Bracket Catch Pan Stopper Bracket Slider Bracket Grease Cup OM3072 E.1 ™ & © Char-Griller / A&J Mfg.
Step 9 Install Knobs onto valve’s stems on Side Burner Body/Control Panel Assembly. Then install Side Burner Body/Control Panel Assembly onto the Grill Body. Lay down the Side Burner Body Assembly that connect with the Control Panel on the floor and attach the Control Pane to the front of the Grill Body with four 1/2” Hex Bolts and four Lock Washers (two Hex Bolts and two Lock Washers on each side). Then attach the Side Burner Body Assembly on the side of the Grill Body with four 1/2” Hex Bolts.
Step 10 Secure the Hose Guide Bracket to the side of the Grill. First unscrew the lower bolt that secure the front side of the leg brace. Then place the Hose Guide over the Leg Brace and re-screw the bolt. Hex Bolt Lock Washer Hose Guide Bracket Step 11 Install Side Shelf on the side of the Grill Body using four Lock Washers and four 1/2” Hex Bolts. Lock Washer Side Shelf Hex Bolt OM3072 E.1 ™ & © Char-Griller / A&J Mfg.
Step 12: Install the Burners into the Grill Body by inserting the IGNITER WIRES and Burners through the open holes at the front of the Grill Body from inside of the Grill Body, see figure 12A. (NOTE: IGNITER MUST BE ON BOTTOM SIDE OF BURNER). The BURNER with the longer wire goes on the right side of the GRILL BODY. Making sure that the Valve goes inside each burner, see figure 12B. Then secure the Burners to the Grill Body with the screws provided, see figure 12C.
Step 13 Connect the Igniter Wires to the receptors on the Electronic Igniter underneath the Control Panel. Any Wire can goes into any of the three receptors on the Electronic Igniter. Electronic Igniter Control Panel Igniter Wires Step 14 Attach the Hood Handle to the Grill Hood with two Lock Washers and two Wing Nuts. Then attach the Thermometer and Bezel to the Grill Hood. The Thermometer goes through the Bezel, the Grill Hood then Flat Washer and secure with a Wing Nuts.
Step 15 Attach the two Smokestacks on the Grill Hood by insert the Chimneys through the holes on the Grill Hood and secure with two 1/2” Hex Bolts and two Hex Nuts for each Chimney. Hex Bolt Smokestack Hex Nut Step 16: Attach the Grill Hood to the Grill Body using the two Hinge Pins and two Small Cotter Pins provided. Grill Hood Hinge Pin Small Cotter Pin Grill Body OM3072 E.
Step 17 To install the Warming Rack first attach two 1 1/2” Hex Bolts on the Grill Hood and two 3/4” Hex Bolts on the Grill Body then secure them with four Hex Nuts. Then Position the Warming Rack onto the Hex Bolts and Secure it with another two more Hex Nuts. 1 1/2” Hex Bolt Hex Nut 3/4” Hex Bolt OM3072 E.1 ™ & © Char-Griller / A&J Mfg.
Step 18 Set the Pot Stand in place over the Side Burner. Next place the Flame Shield over the Burners then place the Cooking Grates in place. And insert the Utensils Hooks into the hole on the Side Shelf. Pot Stand Flame Shield Cooking Grate Utensil Hook OM3072 E.
Step 19 Insert and screw in the Wing Bolt into the hole on the side of the Bottom Shelf. Wing Bolt Step 20 Unscrew the Igniter Push Button and insert a “AA” battery into the hole, making sure that the negative side of the battery going in first. Then screw back the Igniter Push Button. Step 21 Tighten all NUTS and BOLTS. OM3072 E.1 ™ & © Char-Griller / A&J Mfg.
Fully Assembled Caution: Use only the regulator provided! If a replacement is necessary, please call our customer service department, 912638-4724. Do NOT use replacement parts that are not intended for this grill. Hint: The paper label that is affixed to the hood is more easily removed when the hood is warm. Any remaining glue residue can be cleaned off with a spray lubricant like WD-40 . Do NOT use any other type of solvent or cleaner because this will damage the finish/paint/coating on the grill.
Connecting Gas Cylinder: The propane gas supply cylinder to be used must be constructed and marked in accordance with the Specifications for propane gas Cylinders of the U.S. Department of Transportation (DOT), or the National Standard of Canada, CAN/CSA B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commission, as applicable. Only cylinders with a listed overfill prevention device (OPD) and marked “propane” may be used.
Cleaning and Care Caution: All cleaning and maintenance should be done when grill is cool and with the gas supply turned off at the propane cylinder. DO NOT clean any grill part in a self cleaning oven. The extreme heat will damage the finish. Cleaning Burning-off the grill after every use (approx. 15 minutes) will keep excessive food residue from building up. Clean grease tray and cup after EVERY use.
Cleaning the Burner Assembly • Remove grease collector. • Remove cooking grates and heat shield. • Remove burner by unscrewing nut from beneath burner “foot” using a screwdriver and pliers. • Lift burner up and away from gas valve orifice. • Clean inlet (venturi) of burner with small bottle brush or compressed air. • Remove all food residue and dirt on outside of burner surface. • Clean any clogged ports with a stiff wire (such as an opened paper clip) • Inspect burner for any damage (cracks or holes).
Stand in front of the grill to operate the controls. Note: Before starting the grill, check for leaks. Make sure the regulator valve is securely fastened to the burner and the cylinder. To prevent fire or explosion hazard when testing for a leak: 1. Always perform the “leak test” as described below before lighting the grill or each time the cylinder is connected for use. 2. Do not smoke or allow other sources of ignition in the area while conducting a leak test. 3.
Lighting Your Grill Danger: Failure to open hood while igniting the grill or not waiting 5 minutes to allow the gas to clear if the grill does not light, may result in an explosive flare-up which can cause serious bodily injury or death. Before cooking on this grill for the first time, operate the grill for about 15 minutes with the lid closed and the gas turned on “high”. This will “heat clean” the internal parts and dissipate odor from the manufacturing processes and painted finish. Main Burners: 1.
Side Burner 1. Open lid during lighting. Lid must be open when burner is on. 2. Burner valves must be in the “off” position. 3. Open cylinder valve. 4. Push in side burner valve knob fully and rotate slowly about ¼ turn counterclockwise until a click is heard. If the burner does not light, immediately turn the valve knob to OFF. Wait 5 minutes for the gas to clear and repeat the procedure. After burner ignites, adjust valve knob to desired cooking setting. Shutting Off Burners: 1.
Lighting Burner With a Match: 1. Place a match in the end of the match holder that is installed on the side of Grill Housing. Once lit, immediately place the flame through the cooking grates as shown near the burner ports. 2. Press in knob and rotate counter-clockwise to the High setting and burner should light immediately. 3. Adjust burners to desired cooking settings Cooking Grate Match Holder OM3072 E.1 Chain ™ & © Char-Griller / A&J Mfg.
Gas Grill Trouble Shooting Problem Possible Cause Burner will not light Wires/or electrode covered with cooking resiusing knobs due. Electrode and burners are wet. Burner will not light with match. Sudden drop in gas flow or reduced flame height. Irregular flame pattern, flame does not run the full length of burner. OM3072 E.
Gas Grill Troubleshooting, continued Possible Cause New burner may have residual Manufacturing oils. Prevention/Cure Insect nests in venturi. Clean venturi. Food residue, grease or seasoning salt on burner. Clean burner. Poor alignment of valve to burner venturi. Assure burner venturi is properly engaged with valve. High or gusting winds Turn front of grill to face wind or increase flame height.
GRILL PREPARATION & OPERATING INSTRUCTIONS PLEASE NOTE: NO RETURNS ON USED GRILLS Read all safety warnings and instructions carefully before assembling and operating your grill. 1. Note: The interior of the grills are not painted, they are coated with vegetable oil. DO NOT remove this coating. Cure grills prior to cooking to protect the interior and exterior finishes and prevent adding unnatural flavors to your food.
GRILLING RECIPES DIRECT METHOD STEAK (& ALL MEATS): Cook food directly above coals/heat. Generally speaking, to grill meats, raise fire grate to high position (hot) and sear for one minute on each side with the lid open to seal in flavor and juices. Then lower fire grate to medium position with lid closed and cook to desire doneness. Control heat with dual dampers and adjustable fire grate.
KABOBS: Alternating on skewers any combination of meat, onions, tomatoes, green peppers, mushrooms, zucchini, circular slice of corn-on-the-cob, or pineapple. Meat could consist of chunks of shrimp, scallops, lobster, chicken, sausage, pork, beef, etc. Marinate the meat in refrigerator for several hours. Grill each side approximately 7 minutes turning occasionally while basting with marinade. Leave a small amount of room between pieces in order to cook faster.
3-Burner Grill 3072 ACCESSORIES ORDER FORM TO ORDER Visit: www.CharGriller.com or Char-Griller® Professional Accessories Cover #3087 Custom Fit, Weather Resistant Protects grill finish Cover Accommodates Side Shelf or Side Fire Box CALL: 912-638-4724 or FAX: 912-638-2580 or MAIL: P.O.
ACCESSORIES ORDER FORM Tank Cover #9955 Weather Resistant Nylon Fits standard 20lb LP tank Velcro Close Elastic at Top and Bottom Cover Only Tank Not Included TO ORDER Visit our online store at: www.CharGriller.com or CALL: 912-638-4724 or FAX: 912-638-2580 or MAIL: P.O.
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P.O. Box 30864 Sea Island, GA 31561 912-638-4724 www.CharGriller.com Warranty Information – Gas Grill Char-Griller® will repair or replace any defective part of its grillers/ smokers for a period of up to one year from the date of purchase. Char-Griller® will also repair or replace the body (lid and bottom half) of its grillers/smokers if the metal is rusted through or burned through for a period up to five years.
OM3072 E.1 ™ & © Char-Griller / A&J Mfg.
