Gas Grill User Manual

ManualsBrandsChar-Griller ManualsGrillGrillin Pro 3001

OWNER’S MANUAL

LP Gas Grill

DANGER:

DO NOT use gas grill for indoor cooking or heating.

TOXIC fumes can accumulate and cause

asphyxiation. Do not use in or on boats or recreational

vehicles.

PROP 65 WARNING:

Chemicals known to the state of California to cause

cancer, birth defects or other reproductive harm are

created by the combustion of propane.

SAVE THESE INSTRUCTIONS FOR FUTURE

REFERENCE. IF YOU ARE ASSEMBLING THIS

UNIT FOR SOMEONE ELSE, GIVE THIS MANUAL

TO HIM OR HER TO SAVE FOR FUTURE

REFERENCE.

FOR CUSTOMER SERVICE, CALL 912-638-4724

A propane gas cylinder is required for operation.

This gas grill is not intended for commercial use.

Grillin’ Pro™ 3001

WARNING

For Outdoor Use Only (outside any enclosure)

™ & © Char-Griller / A&J Mfg.

Model #3001

Features:

• Porcelain Coated Cast Iron Grates

• Stainless Steel Thermometers

• Nickel Plated Warming Racks

• 40,800 BTU’s

• 645 Inches of Cooking Area

• Side Burner, 12,000 BTU, Cast Brass

• Stainless Steel Tube Burners

• Electronic Ignition System

• Porcelain Coated Flame Shields

• 6” Wheels

• Dual Stacks for Even Heating

• Stay Cool™ Hood Handle

MH45677

WARNING:

Improper installation, adjustment, alteration, service or

maintenance could cause injury or property damage

Read the installation, operation and maintenance

instructions thoroughly before assembling or servicing

this equipment.

Failure to follow these instructions could result in fire

or explosion that could cause property damage,

personal injury or death.

Summary of content (24 pages)

PAGE 1
OWNER’S MANUAL Grillin’ Pro™ 3001 Model #3001 LP Gas Grill Features: • Porcelain Coated Cast Iron Grates • Stainless Steel Thermometers • Nickel Plated Warming Racks • 40,800 BTU’s • 645 Inches of Cooking Area • Side Burner, 12,000 BTU, Cast Brass MH45677 • Stainless Steel Tube Burners • Electronic Ignition System • Porcelain Coated Flame Shields • 6” Wheels • Dual Stacks for Even Heating • Stay Cool™ Hood Handle ! WARNING For Outdoor Use Only (outside any enclosure) SAVE THESE INSTRUCTIONS FOR FUTUR
PAGE 2
! DANGER If you smell gas: Shut off gas to the appliance. Extinguish any open flame. Open Lid. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. ! WARNING 1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. 2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance. page 2 ™ & © Char-Griller / A&J Mfg.
PAGE 3
Table of Contents Important Safety Information.………………………..page 4 - 5 Illustrated Parts List……………………………..…..page 6 – 7 Tools Required, Assembly Tips and Hardware List..…..page 8 Assembly Instructions……………………………....page 9 – 15 Operating Grill Connecting Gas Cylinder……………………….page 16 Checking for Leaks……………………………...page 16 Lighting Grill…...
PAGE 4
Grillin’ Pro model # 3000 Owner’s Manual WARNING FOR YOUR SAFETY 1. DO NOT store or use gasoline or any other flammable vapors and liquids within 25 feet (8m) of this or any other appliance. 2. When cooking with oil/grease, do not allow the oil/grease to exceed 350°F (177°C). Do not store of use extra cooking oil in the vicinity of this or any other appliance. 3. An LP Cylinder not connected for use should be stored a minimum of 10 feet (3m) away from this or any other appliance.
PAGE 5
9. Do not use in an explosive atmosphere. Keep grill area clear and free from combustible materials, gasoline and other flammable vapors and liquids. 10. Do not touch metal parts of grill until it has completely cooled (about 45 minutes) to avoid burns, unless you are wearing protective gear (BBQ mittens, pot holders, etc.) 11. Do not alter this grill in any manner. 12. Clean and inspect the hose before each use.
PAGE 6
ILLUSTRATED PARTS LIST: 1. HOOD……………....1PC 2. GRILL BODY……...1PC 3. CHIMNEY……..2PCS 4. THERMOMETER……1 PC 5. HOOD HANDLE……..1 SET 6.WARMING.RACK…..1 PC 7A. BURNER (with short wire)….2PC 8. BASE………………..…1PC 9. FLAME SHIELD…..3PCS 11. SHORT LEG………….2PCS 12. LEG CROSS BAR....2PCS 7B. BURNER (with longer wire)…1PC 10. LONG LEG………..…2PCS page 6 ™ & © Char-Griller / A&J Mfg.
PAGE 7
13.COOKING GRATE….3PCS 14. AXEL CAP…………....2PCS 15. WHEEL…………......2PCS 16. LEG BRACE……….2PCS 17. AXEL………………..….1PC 18. FRONT PANEL……..1PC 19. SIDE BURNER / CONTROL PANEL / HOSE VALVE…1SET 20. UTENSIL HOOK….3PCS 21. GREASE TRAY..……1PC 22. CATCH PAN……..…..1PC 23. SIDE SHELF…………1 PC 24. POT STAND……1 PC page 7 ™ & © Char-Griller / A&J Mfg.
PAGE 8
Assembly: Requires 2 people. Get another person to help. Tools Needed: Pliers, Phillips Head Screwdriver and a 7/16” Nut Driver. NOTE: Do Not tighten any bolts unless instructed to do so. Tightening too soon may prohibit parts from fitting together. All Hex Nuts should be on the inside of the grill unless stated otherwise. Unpack all contents in a well cleared and padded area. Estimated Assembly Time: 45 minutes STOP! Do Not Return to Store.
PAGE 9
Assembly Instructions Step 1 Attach the LONG LEGS and SHORT LEGS to the base, opposite the tank well/hole with two (2) lock washers ½” Bolts as shown below. Lock Washer Long Legs Step 2 Insert the LEGS into the LEG CROSS BARS as shown below. Step 3 Insert the AXEL through the SHORT LEGS and through the BASE. Slide WHEELS onto AXEL and hammer AXEL CAPS onto each end of the AXEL to secure WHEELS. page 9 ™ & © Char-Griller / A&J Mfg.
PAGE 10
Step 4 Install the two (2) LEG BRACES to the LEGS using eight (8) LOCK WASHERS and eight (8) ½” BOLTS as shown. Remember to NOT tighten the bolts until the grill is completely assembled. Lock Washer LEG BRACE Step 5 Attach the FRONT PANEL to the inside of the front LEGS using four (4) LOCK WASHERS and ½” BOLTS as shown below. Lock Washer Step 6 Attach the GRILL BODY to the LEGS using four (4) LOCK WASHERS, four (4) ½” BOLTS and four (4) FLAT WASHERS as shown.
PAGE 11
Step 7 Attach the CATCH PAN to the underside of the GRILL BODY using two (2) ½” BOLTS as shown. Make sure that the side of the catch pan with the label “Wheel Side” is on the side of the grill with the wheels. From the rear of the grill, slide the GREASE TRAY into the guides/rails under the CATCH PAN. CORRECT X WRONG Step 8 Install the SIDE BURNER and the CONTROL PANEL to the firebox. Attach with eight (8) ½” BOLTS and eight (8) LOCK WASHERS.
PAGE 12
Step 9 Attach the SIDE SHELF with four (4) ½” BOLTS and LOCK WASHERS as shown below. Lock Washers Bolts Step 10 Install the BURNERS into the GAS GRILL BODY by first inserting the open end of the BURNERS through the holes directly behind the CONTROL PANEL and then onto the VALVE tip. Make sure the valve tip is completely inside the hole on the end of the BURNER. The BURNER with the long wire is installed on the right side of the GAS GRILL BODY.
PAGE 13
Step 12 Attach the HOOD HANDLE to the HOOD with two (2) LOCK WASHERS and two (2) WING NUTS as shown below. Attach THERMOMETER as shown. Wing Nut Lock Washer Step 13 Install the two (2) GAS CHIMNEYS to the GAS GRILL HOOD and the CHARCOAL CHIMNEY to the CHARCOAL GRILL HOOD. Insert the CHIMNEYS through each hole from inside the HOOD and secure with two (2) HEX NUTS and two (2) ½” BOLTS for each CHIMNEY, see below. Step 14 Attach the HOOD to the GRILL BODY using the HINGE PINS as shown.
PAGE 14
Step 15 Before attaching WARMING RACK you must attach the warming rack BOLTS to the GRILL HOOD and BODY. Insert the 1½” BOLTS through the holes in the sides of the HOOD from the outside and tighten the HEX NUTS on the inside of the HOODS. Insert the 1½” BOLTS through the holes in the sides of the GRILL BODIES from the outside and tighten the HEX NUTS on the inside of the GRILL BODIES. Now, you can attach the warming racks to these bolts as shown below and secure with HEX NUTS only finger tight.
PAGE 15
Step 18 Install Igniter battery by turning the Igniter push button cap counter-clockwise until the igniter button detaches, then install a AA battery making sure the positive(+) end is under the push button. Then re-attach the igniter button by turning it clockwise. Step 19 Tighten all BOLTS and NUTS. Fully Assembled Caution: Use only the regulator provided! If a replacement is necessary, please call our customer service department, 912-638-4724.
PAGE 16
Connecting Gas Cylinder: The propane gas supply cylinder to be used must be constructed and marked in accordance with the Specifications for propane gas Cylinders of the U.S. Department of Transportation (DOT). Only cylinders with a listed overfill prevention device (OPD) and marked “propane” may be used. Cylinders with an OPD will have valve handles with three “lobes” (prongs).
PAGE 17
Lighting Your Grill Danger: Failure to open hood while igniting the grill or not waiting 5 minutes to allow the gas to clear if the grill does not light, may result in an explosive flare-up which can cause serious bodily injury or death. Before cooling on this grill for the first time, operate the grill for about 15 minutes with the lid closed and the gas turned on “high.” This will “heat clean” the internal parts and dissipate odor from the manufacturing processes and painted finish. Main Burners 1.
PAGE 18
Cleaning and Care Caution: All cleaning and maintenance should be done when grill is cool and with the gas supply turned off at the propane cylinder. DO NOT clean any grill part in a self cleaning oven. The extreme heat will damage the finish. Cleaning Burning-off the grill after every use (approx. 15 minutes) will keep excessive food residue from building up.
PAGE 19
Gas Grill Troubleshooting Problem Burner will not light using knobs. Possible Cause Wires/or electrode covered with cooking residue. Prevention/Cur e Clean wire and/or electrode, with rubbing alcohol. Electrode and burners are wet. Wipe dry with cloth Electrode cracked or broken - sparks at crack Replace electrode Wire loose or disconnected Reconnect wire or replace electrode/wire assembly. No g as flow. Check if propane tank is empty.
PAGE 20
Gas Grill Troubleshooting, continued Problem Possible Cause Prevention/Cure Flame is yellow or orange. New burner may have residual Manufacturing oils. Burn grill for 15 minutes with the lid closed. Spider webs or insect nes t in venturi. Clean venturi. Food residue, grease or seasoning salt on butter. Clean burner. Poor alignment of valve to burner venturi. Assure burner venturi is properly engaged with valve. High or gusting winds Turn front of grill to face wind or increase flame height.
PAGE 21
GRILL PREPARATION & CHARCOAL GRILL OPERATING INSTRUCTIONS PLEASE NOTE: NO RETURNS ON USED GRILLS Read all safety warnings and instructions carefully before assembling and operating your grill. 1. Note: The interior of the grill is not painted and is coated with vegetable oil. Do not remove this vegetable oil coating. Cure GRILL prior to your initial use to protect the interior and exterior finish and to prevent unnatural flavors to your first meals.
PAGE 22
GRILLING RECIPES DIRECT METHOD STEAK (& ALL MEATS): Cook food directly above heat. Generally speaking, to grill meats, turn heat to HI position (hot) and sear for one minute on each side with the lid open to seal in flavor and juices. Then turn to medium/low heat with lid closed and cook to desired doneness. Control heat with dual dampers and adjustable fire grate. BETTER BARBECUE: Place grilled meat back in the marinade for several minutes before serving – it will become tastier and juicier.