0” CAST IRON SAWBENCH WITH SLIDING CARRIAGE OPERATING INSTRUCTIONS MODEL: W650 Charnwood, Cedar Court, Walker Road, Bardon Hill, Leicestershire, LE67 1TU Tel. 01530 516926 Fax. 01530 516929 email; sales@charnwood.net website; www.charnwood.
Introduction To get the most out of your new table saw, please read through this manual and safety instructions before use. Please also save the instructions in case you need to refer to them at a later date.
Safety Rules As with all machines, there is a certain amount of hazard involved with the use of this circular sawbench. Use the machine with the respect and caution demanded where safety precautions are concerned. When normal safety precautions are overlooked or ignored, personal injury to the operator can result. Read, understand and follow the safety and operating instructions found in this manual. Know the limitations and hazards associated with this circular sawbench. Electrical grounding.
Large stock. Do not attempt to saw long or wide boards unsupported where spring or weight could cause the board to shift position. Job completion. If the operator leaves the machine area for any reason, he should turn “off” the power to the table saw motor and wait until the saw blade comes to a complete stop before his departure. In addition, if the operation is complete, he should clean the table saw and the work area.
While working Wood must be hand fed uniformly and without jerking into the sawing tool, slightly more slowly when processing hard wood or work pieces, which produce large amounts of dust. Never move the work piece during a processing operation. Avoid uncomfortable working stances to reduce the risk of contacting the rotating sawing tool. Do not bend over the rotating sawing tool. Remove debris from the machine table only when the machine is off.
ASSEMBLY INSTRUCTIONS Tools Required. 10mm Spanner. 13mm Spanner. 4mm Hex Key. 5mm Hex Key. 6mm Hex Key. 8mm Hex Key. Straight Edge. Set Square. Phillips Screwdriver. Flat Bladed Screwdriver. Unpacking the Machine. After removing the top of the packing case remove all loose accessories and put to one side for later use. Remove the two bolts securing the machine to the wooden base (fig 1) using a 13mm spanner. Fig.1 Fig.
Assembly Fit the rise and fall handle (part no 58) (fig 5) and the blade tilt handle (part no 58) (fig 6) using the 5mm hex key supplied. Fig.5 Fig.6 Fit the side extension table to the saw table using the four M8 bolt that you will find screwed into the cast iron saw table (fig 7). Use a straight edge to ensure the side table is level with the cast iron saw table (fig 8) and tighten bolts using a 13mm spanner. Fig.7 Fig.8 Fit the rear extension table using the fasteners supplied.
Loosen the four M6 bolts using a 10mm spanner (fig10) then slide aluminium extrusion into place (fig 11 and 12) then re-tighten the M6 bolts. Fig.11 Fig.12 Remove one end stop from the aluminium extrusion using a 6mm hex key (fig 13) and slide sliding table into place (fig 14) replace end stop and re-tighten. Fig.13 Fig.14 Fix the aluminium extrusion with attached metric scale to the front of the machine using the cross head screws provided.
Loosely attach the leader pole (part no 35) to the machine (fig 16) then slide the rip fence onto the leader pole (fig 17) Fig.17 Fig.18 Clamp the rip fence onto the leader pole with the rip fence 5mm away from the saw blade (fig 18) Set the leader pole using the five adjuster nut (fig19) to ensure the rip fence is parallel to the blade then tighten with a 13mm spanner. In order to fit the angle fence to the sliding table you will need the five components shown (fig20) Fig.19 Fig.
Fig.23 Using a set square (fig24) adjust the back stop forFig.28 the angle fence with a flat bladed Fig.26 screwdriver (fig25) so that the angle fence is at 90 degrees to the blade when the back of the angle fence is against the stop, tighten the back stop up with a 4mm hex key. Fig.24 Fig.25 Fix the end stop onto the angle fence (fig 26) Fig.31 Fig.26 Fig.32 Fig.
Fit blade guard (fig27) and extraction pipe support using the fasteners supplied (fig28) then connect the extraction pipe (fig29) Fig.27 Fig.29 Fig.
Malfunctions Machine vibrates Clamping levers for height and diagonal adjustment are not locked. Sawing tool is not tightly screwed. Cuts are not clean/wood is burned Sawblade is dull or incorrectly mounted. Rip fence is not parallel to the sawblade. Rapid sawing tool wear Sawing tool is incorrectly sharpened. Contaminated wood (cement, sand, nails etc...). Motor becomes too warm (It is too hot to touch with bare hands, it continuously shuts itself off.
