User Manual

ManualsBrandsCheckline ManualsSensors6000TCX Series

Introduction

Principles of Operation

F probes use the magnetic principle to measure the thickness

of non-magnetic coatings on ferrous metals.

N probes use the eddy current principle to measure the

thickness of non-conductive coatings on non-ferrous metals.

FN probes combine the full abilities of both the "F" and "N"

probes.

Throughout this manual, the symbol indicates more

information about the particular topic or feature is available on our

website. Go to: www.defelsko.com/manuals

NOTE:

Certification

All probes include a Certificate of Calibration. For organizations

with re-certification requirements, gages may be returned at

regular intervals for calibration. DeFelsko recommends that

customers establish gage calibration intervals based upon their

own experience and work environment. Based on our product

knowledge, data and customer feedback, a one year calibration

interval from either the date of calibration, date of purchase, or

date of receipt is a typical starting point.

The PosiTector 6000 hand-held, electronic Gage non-

destructively measures the thickness of coatings on all metals,

quickly and accurately. A PosiTector 6000 consists of a Gage

body and probe (see pg.19).

Plastic Lens Shield

The LCD is covered with a thin plastic film for protection against

fingerprints and other marks during shipment. This film, while

usually removed before using the instrument, can be left in place

to protect against paint overspray. Replacements can be

purchased.

Wrist Strap

We recommend attaching and wearing the

supplied wrist strap.

Summary of content (21 pages)

PAGE 1
Introduction The PosiTector 6000 hand-held, electronic Gage nondestructively measures the thickness of coatings on all metals, quickly and accurately. A PosiTector 6000 consists of a Gage body and probe (see pg.19). Principles of Operation F probes use the magnetic principle to measure the thickness of non-magnetic coatings on ferrous metals. N probes use the eddy current principle to measure the thickness of non-conductive coatings on non-ferrous metals.
PAGE 2
Operation Overview The PosiTector 6000 powers-up when the center navigation button is pressed. To preserve battery life, the Gage powers-down after approximately 5 minutes of no activity. All settings are retained. 1.Remove red protective rubber cap (if supplied) from probe. 2.Power-up Gage by pressing the center navigation button. 3.Place the probe FLAT on the surface to be measured. HOLD STEADY. When a valid measurement is calculated, the Gage BEEPS twice and the measurement is displayed. 4.
PAGE 3
Menu Operation Gage functions are menu controlled. To access the Menu, turn the Gage on, then press the center navigation button. Memory Statistics Cal Settings Setup Connect Some buttons have a tick box to their right to indicate current status. An empty box indicates that feature is not active. Sync Now USB Auto Sync Updates Current selection is displayed with darkened background ü Navigation Button Up To navigate, use the Up and Down buttons to scroll and to SELECT.
PAGE 4
Calibration, Verification & Adjustment Three steps ensure best accuracy… 1. Calibration: typically done by the manufacturer or qualified lab 2. Verification of Accuracy: as done by the user 3. Adjustment: to a known thickness Calibration Calibration is the controlled and documented process of measuring traceable calibration standards and verifying that the results are within the stated accuracy of the Gage.
PAGE 5
Sometimes Gage readings can be influenced by changes in substrate shape, composition, surface roughness or by measuring in a different location on the part. This is why Calibration Adjustments are made possible. 1- or 2-point Calibration Adjustments may be performed if readings are not falling within the expected range of thickness for the application being measured. If a calibration adjustment method has not been specified, use a 1-point method first.
PAGE 6
Zero 1.Select the Zero menu option. 2.Press (+) to select the number of readings to be used to obtain an average, typically 3 to 10 readings. The greater the variation between readings, the more readings should be taken to obtain an average. 3.Repeatedly measure the uncoated part. The Gage will wait 2 seconds between readings to allow the user to correctly position the probe on the surface.
PAGE 7
2-point Calibration Adjustment Preferred method for very unusual substrate materials, shapes or conditions. Provides greater accuracy within a limited, defined range. This method requires taking two readings at known thickness values: a thin value (often zero) and a thicker value. These values should be on either side of the thickness range to be measured. 2 Pt Adjust 1.Select 2 Pt Adjust from the Cal Settings menu. 2.
PAGE 8
Calibration Memory Cal Memory (Advanced models only) It is often convenient to store a particular calibration adjustment before making another. Then, if you return to that part, the corresponding calibration setting can be restored. A “setting” is any calibration adjustment. The PosiTector 6000 always displays the current calibration setting (ex. Cal 3) in the upper right corner of the display. The setting called Cal 1 has unique features.
PAGE 9
Memory Management Memory The PosiTector 6000 can record measurements in memory for printing, transfer to a computer or synchronizing with PosiTector.net. Readings are time-stamped as they are taken. W Standard models store up to 250 readings in one group. The following appears within the Memory menu: On: turns memory on and begins recording Off: stops recording (stored readings remain in memory) Clear: removes all readings from memory View: lists all stored readings on the display.
PAGE 10
can be accumulated for them. Batch 2 contains the statistics for B2s1 and B2s2. current batch s=3 B2 1.5 σ 71.3 x statistics (see pg. 13) s3 n5 0.9 σ 72 ↨ 72.4 x 74 ↨ current sub-batch 72 # of sub-batches in current batch # readings in current sub-batch current reading microns Display (appears only if a batch is currently open) W The following user selectable display options are available: Chart: A real-time x-y chart of batch or sub-batch readings.
PAGE 11
Delete Removes a batch or sub-batch completely from memory. The name is deleted and all measurements are erased. Sub-batches can be deleted individually. To delete all related sub-batches, simply delete the top-level batch. View Lists all readings onto the display from the current or most recently used batch or sub-batch. It begins by showing the last several measurement values. Scroll using the (-) or (+) buttons. Hold for 1 second to scroll a page at a time.
PAGE 12
Statistics Menu Statistics ü When selected, a x icon and statistical summary will appear on the display. Mean (average) # of measurements Standard Deviation n6 49.8 x 52 Maximum measurement ↨ Statistics Icon x 1.3 σ 48 ↨ 50 Minimum measurement Last reading microns Remove the last measurement by pressing the (-) button. Press (+) to clear statistics. HiLo Alarm ü Allows the Gage to visibly and audibly alert the user when measurements exceed user-specified limits.
PAGE 13
Connect Menu Connect Sync Now Immediately initiates synchronization with PosiTector.net when connected (USB or Bluetooth) to an internet connected PC running PosiTector Desktop Manager (pg.4). W Auto Sync ü Allows the Gage to automatically synchronize with PosiTector.net when connected (USB or Bluetooth) to an internet connected PC running PosiTector Desktop Manager (pg.4).
PAGE 14
NOTE: When connected, power is supplied through the USB cable. The batteries are not used and the base unit will not automatically power down. If rechargeable (NiMH) batteries are installed, the Gage will trickle charge the batteries. Bluetooth (Advanced models only) Allows individual readings to be sent to a computer or compatible handheld device as they are taken using Bluetooth wireless technology. On: Turns Bluetooth functionality On. When selected, the icon will appear on the display.
PAGE 15
Setup Menu Setup Reset Reset restores factory settings and returns the Gage to a known, out-of-the-box condition. It is handy when settings have been changed, if the Gage behaves unusually, or if a calibration adjustment is not possible. The following occurs: - all batches are closed and stored measurements, images and batch names are erased. - all calibration adjustments and Cal Memory are cleared and returned to the Gage’s factory calibration settings.
PAGE 16
Gage Info Displays the Gage model number, serial number, software packages, PosiTector.net registration key and the amount of remaining memory for storage of readings. NOTE: For security purposes, the registration key is required to add the Gage to your PosiTector.net account. ü Hi Res Increases the displayed Gage resolution as follows: Resolution 0.01 mil 0.1 mil 0.1 um 1.0 um Range 0.00 - 99.00 mils 100.0 - 999.9 mils 0.0 - 999.9 um over 1000 um NOTE: Gage accuracy is not affected.
PAGE 17
White on Black (Advanced models only) Inverses the LCD display to white on a black to provide better readability in some surroundings. Backlight (Advanced models only) Selects display brightness (Sun, Normal or Night). All settings will dim slightly after a period of no activity to conserve battery life. Press the Down button to brighten the display. Set Clock All batches are date-stamped when created, and all measurements are time-stamped (24 hour format) when stored into memory.
PAGE 18
Probes The PosiTector 6000 consists of a gage body and a probe. A wide selection of interchangeable probes are available. Each retain their own unique calibration information. All Gage bodies accept all probes. To disconnect, power-down the Gage and pull the plastic probe connector horizontally (in the direction of the arrow) away from the Gage body. When powered-up the PosiTector 6000 automatically determines what type of probe is attached and does a self-check.
PAGE 19
Temperature Operating range: +32° to +120°F (0 to +50°C) The PosiTector 6000 compensates automatically for temperature. Allow a few minutes for the probe to reach ambient temperature before measuring. Discard the first measurement taken in a notably different temperature condition. When measuring surfaces much hotter or colder than ambient, lift the probe at least 6 inches (15cm) and allow 1 second off the surface between measurements.
PAGE 20
Troubleshooting Some common reports received by our Service Department along with possible causes are located on our website. Most conditions however can be cleared with a Reset (pg.16). W Returning for Service Before returning the Gage for service… 1.Install new batteries in the proper alignment. 2.Examine the probe tip for dirt or damage. The probe should move up and down freely. 3.Perform a Gage Reset (pg.16). 4.
PAGE 21
Limited Warranty, Sole Remedy and Limited Liability DeFelsko's sole warranty, remedy, and liability are the express limited warranty, remedy, and limited liability that are set forth on its website: www.defelsko.com/terms www.defelsko.com © DeFelsko Corporation USA 2011 All Rights Reserved This manual is copyrighted with all rights reserved and may not be reproduced or transmitted, in whole or part, by any means, without written permission from DeFelsko Corporation.